fuel pressure CHEVROLET CAVALIER 2003 3.G Owners Manual

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-3
Other Warning Devices...................................3-4
Horn.............................................................3-4
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-5
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-14
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-16
Climate Controls............................................3-17
Climate Control System.................................3-17
Outlet Adjustment.........................................3-20
Warning Lights, Gages and Indicators.............3-21
Instrument Panel Cluster................................3-22
Speedometer and Odometer...........................3-23
Tachometer.................................................3-23
Safety Belt Reminder Light.............................3-24
Air Bag Readiness Light................................3-24
Charging System Light..................................3-25
Up-Shift Light...............................................3-26
Brake System Warning Light..........................3-26
Anti-Lock Brake System Warning Light.............3-27
Enhanced Traction System Warning Light.........3-28
Enhanced Traction System Active Light............3-29
Engine Coolant Temperature Gage..................3-29
Low Coolant Warning Light............................3-30Malfunction Indicator Lamp.............................3-30
Oil Pressure Light.........................................3-33
Passlock
žWarning Light................................3-34
Check Gages Warning Light...........................3-34
Service Vehicle Soon Light............................3-35
Fuel Gage...................................................3-35
Audio System(s).............................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)..................................3-36
Setting the Time for Radios with Radio Data
Systems (RDS).........................................3-36
AM-FM Radio...............................................3-37
Radio with CD (Base Level)...........................3-39
Radio with CD (MP3)....................................3-49
Radio with Cassette and CD..........................3-63
Personal Choice Radio Controls......................3-75
Theft-Deterrent Feature (Non RDS Radios).......3-76
Theft-Deterrent Feature (RDS Radios).............3-76
Understanding Radio Reception......................3-76
Care of Your Cassette Tape Player.................3-77
Care of Your CDs.........................................3-78
Care of Your CD Player................................3-78
Fixed Mast Antenna......................................3-78
XMŸ Satellite Radio Antenna System
(United States Only)..................................3-79
Chime Level Adjustment................................3-79
Section 3 Instrument Panel
3-1

Once you are moving on the freeway, make certain you
allow a reasonable following distance.
Expect to move slightly slower at night.
When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted. Reduce your speed
according to your speedometer, not to your sense
of motion. After driving for any distance at higher
speeds, you may tend to think you are going slower
than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh Ð such as after a day's
work Ð don't plan to make too many miles that ®rst
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll ®nd experienced and able service experts in GM
dealerships all across North America. They'll be
ready and willing to help if you need it.
Here are some things you can check before a trip:
·Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
·Wiper Blades:Are they in good shape?
·Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
·Lamps:Are they all working? Are the lenses clean?
·Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all in¯ated to the
recommended pressure?
·Weather Forecasts:What's the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
·Maps:Do you have up-to-date maps?
4-21

Loading Your Vehicle
Two labels on your vehicle show how much weight it
may properly carry. The Tire±Loading Information label
found on the rear edge of the driver's door tells you
the proper size, speed rating and recommended in¯ation
pressures for the tires on your vehicle. It also gives
you important information about the number of people
that can be in your vehicle and the total weight that you
can carry. This weight is called the Vehicle Capacity
Weight, and includes the weight of all occupants, cargo
and all nonfactory-installed options.The other label is the Certi®cation label, found on the
rear edge of the driver's door. It tells you the gross
weight capacity of your vehicle, called the Gross Vehicle
Weight Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants, fuel and cargo.
Never exceed the GVWR for your vehicle, or the Gross
Axle Weight Rating (GAWR) for either the front or
rear axle.
And, if you do have a heavy load, you should spread it
out. Don't carry more than 132 lbs (60 kg) in your trunk.
4-32

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-14
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-20
Manual Transaxle Fluid..................................5-20
Hydraulic Clutch...........................................5-21
Engine Coolant.............................................5-22
Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-25
Cooling System............................................5-27Power Steering Fluid.....................................5-33
Windshield Washer Fluid................................5-34
Brakes........................................................5-35
Battery........................................................5-39
Jump Starting...............................................5-40
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-45
Front Turn Signal and Parking Lamps..............5-47
Taillamps and Turn Signal Lamps...................5-48
Back-Up Lamps............................................5-49
Replacement Bulbs.......................................5-49
Windshield Wiper Blade Replacement..............5-50
Tires..............................................................5-51
In¯ation -- Tire Pressure................................5-52
Tire Inspection and Rotation...........................5-53
When It Is Time for New Tires.......................5-54
Buying New Tires.........................................5-55
Uniform Tire Quality Grading..........................5-56
Wheel Alignment and Tire Balance..................5-57
Wheel Replacement......................................5-57
Tire Chains..................................................5-59
If a Tire Goes Flat........................................5-60
Changing a Flat Tire.....................................5-61
Compact Spare Tire......................................5-70
Section 5 Service and Appearance Care
5-1

Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, see
Oil Pressure Light on
page 3-33.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
Check the oil here. The
dipstick's handle will be a
yellow ring. See
Engine
Compartment Overview on
page 5-12
for more
information.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
5-14

In¯ation -- Tire Pressure
The Tire-Loading Information label, which is on the rear
edge of the driver's door, shows the correct in¯ation
pressures for your tires when they're cold. ªColdº means
your vehicle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).
Notice:Don't let anyone tell you that underin¯ation
or overin¯ation is all right. It's not. If your tires
don't have enough air (underin¯ation), you can get
the following:
·Too much ¯exing
·Too much heat
·Tire overloading
·Bad wear
·Bad handling
·Bad fuel economyIf your tires have too much air (overin¯ation), you
can get the following:
·Unusual wear
·Bad handling
·Rough ride
·Needless damage from road hazards
When to Check
Check your tires once a month or more.
Don't forget your compact spare tire. It should be at
60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can't tell if your tires are properly in¯ated
simply by looking at them. Radial tires may look
properly in¯ated even when they're underin¯ated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and
moisture.
5-52

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-14for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-22for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary. See
Windshield Washer Fluid on page 5-34for further details.
At Least Once a Month
Tire In¯ation Check
Make sure tires are in¯ated to the correct pressures.
Don't forget to check your spare tire. SeeTires on
page 5-51for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-36for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-19

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-10.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
6-23

I
If No Steam Is Coming From Your Engine..........5-26
If Steam Is Coming From Your Engine...............5-25
If the Light Is Flashing.....................................3-31
If the Light Is on Steady..................................3-32
If You Are Stuck in Sand, Mud, Ice or Snow.......4-29
If You Do Decide To Pull A Trailer.....................4-35
If You're Caught in a Blizzard...........................4-27
Ignition Positions.............................................2-17
Ignition Transaxle Lock Check..........................6-22
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-52
Inspection......................................................6-24
Brake System.............................................6-24
Caliper/Knuckle Maintenance.........................6-24
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Throttle System...........................................6-23
Instrument Panel Brightness.............................3-14
Instrument Panel Fuse Block............................5-82
Instrument Panel.............................................3-22
Cluster.......................................................3-22
Overview..................................................... 3-2
Interior Lamps................................................3-14
J
Jump Starting.................................................5-40
K
Key Lock Cylinders Service..............................6-20
Key Release Button (Manual Transaxle).............2-19
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps On Reminder.......................................3-12
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-14
Lap-Shoulder Belt...................................1-15, 1-23
LATCH System...............................................1-41
Child Restraints...........................................1-41
Securing a Child Restraint Designed for the
LATCH System........................................1-43
Latches, Seatback............................................ 1-6
Leaving Your Vehicle With the Engine Running . . . 2-28
Leaving Your Vehicle.......................................2-10
7

Light.............................................................3-24
Air Bag Readiness.......................................3-24
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-26
Charging System.........................................3-25
Check Gages Warning.................................3-34
Enhanced Traction System (ETS)
Active Light.............................................3-29
Enhanced Traction System (ETS)
Warning Light..........................................3-28
Low Coolant Warning...................................3-30
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-33
Passlock
žWarning.......................................3-34
Safety Belt Reminder...................................3-24
Service Vehicle Soon...................................3-35
Up-Shift.....................................................3-26
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks............................................................. 2-7
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-9
Long Trip/Highway De®nition.............................. 6-6Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Coolant Warning Light..............................3-30
M
Maintenance, Normal Replacement Parts............5-86
Maintenance Schedule.....................................6-19
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Caliper/Knuckle MaintenanceInspection..........6-24
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic MaintenanceInspections......6-23
Part D - Recommended Fluids
and Lubricants.........................................6-25
8