clutch CHEVROLET CAVALIER 2004 3.G User Guide

When to Check and What to Use
Refer to the Maintenance
Schedule to determine
how often you should
check the uid level in your
master cylinder reservoir
and for the proper
uid. SeePart B: Owner
Checks and Services
on page 6-18andPart D:
Recommended Fluids
and Lubricants on
page 6-25.
How to Check and Add Fluid
You do not need to check the uid level unless you
suspect a clutch problem. To check the uid level, take
the cap off. If the uid reaches the step inside the
reservoir, the uid level is correct. SeeEngine
Compartment Overview on page 5-12for more
information on location.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs rst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-23.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
5-20

Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-75.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-25.
Manual Transaxle Check
It is not necessary to check the transaxle uid level.
Check for leaks. A uid leak is the only reason for uid
loss. Have the system inspected and repaired if
needed.
Automatic Transaxle Inspection
It is not necessary to check the transaxle uid level. A
transaxle uid leak is the only reason for uid loss.
Check for leaks. If a leak occurs, take the vehicle to your
dealer and have it repaired as soon as possible.
Hydraulic Clutch System Check
Check the uid level in the clutch reservoir. See
Hydraulic Clutch on page 5-19. A uid loss in this
system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all hood latch assemblies, secondary latch,
pivots, spring anchor, release pawl, hood and body door
hinges, rear compartment and any folding seat
hardware. Part D tells you what to use. More frequent
lubrication may be required when exposed to a corrosive
environment.
6-19

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-25if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work
only in PARK (P) or NEUTRAL (N). If the starter
works in any other position, your vehicle needs
service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to the oor. If the starter works when the clutch
is not pushed all the way down, your vehicle needs
service.
6-20

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-20.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
TransaxleDEXRON
®-III Automatic
Transmission Fluid.
6-25

Usage Fluid/Lubricant
Automatic
TransaxleDEXRON®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Clutch Linkage
Pivot PointsEngine oil.
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-26

Care of
Safety Belts................................................5-75
Your CD Player...........................................3-68
Your CDs ...................................................3-68
Cassette Tape Player Service...........................6-18
CD Messages................................3-42, 3-51, 3-66
Center Console Storage Area...........................2-34
Chains, Tires..................................................5-60
Charging System Light....................................3-24
Check
Engine Light...............................................3-29
Gages Warning Light...................................3-33
Check Engine Light.........................................3-29
Checking Coolant............................................5-22
Checking Engine Oil........................................5-13
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-78
Child Restraints
Child Restraint Systems...............................1-34
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-40
Older Children.............................................1-29
Securing a Child Restraint Designed
for the LATCH System..............................1-42
Securing a Child Restraint in a Rear
Seat Position...........................................1-42Child Restraints (cont.)
Securing a Child Restraint in the
Right Front Seat Position..........................1-44
Top Strap...................................................1-38
Top Strap Anchor Location............................1-39
Where to Put the Restraint...........................1-37
Chime Level Adjustment..................................3-68
Cigarette Lighter.............................................3-16
Cleaning
Inside of Your Vehicle..................................5-73
Outside of Your Vehicle................................5-75
Underbody Maintenance...............................5-78
Weatherstrips..............................................5-75
Cleaning Aluminum or Chrome-Plated Wheels.....5-77
Cleaning Exterior Lamps/Lenses.......................5-76
Cleaning Fabric/Carpet....................................5-73
Cleaning Glass Surfaces..................................5-75
Cleaning Interior Plastic Components.................5-74
Cleaning the Top of the Instrument Panel...........5-74
Cleaning Tires................................................5-77
Cleaning Vinyl................................................5-74
Cleaning Windshield and Wiper Blades..............5-76
Climate Control System...................................3-16
Outlet Adjustment........................................3-19
Clutch, Hydraulic.............................................5-19
Compact Spare Tire........................................5-72
Content Theft-Deferrent....................................2-14
3

H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-80
Headlamps....................................................5-41
Bulb Replacement.......................................5-41
Front Turn Signal and Parking Lamps.............5-43
Halogen Bulbs............................................5-41
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-40
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How the System Alarm is Activated...................2-14
How to Add Coolant to the Coolant
Surge Tank.................................................5-27
How to Check................................................5-54
How to Check and Add Fluid............................5-20
How to Check Power Steering Fluid..................5-31
How to Detect a Tamper Condition....................2-15
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Turn Off the System Alarm....................2-15
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13Hydraulic Clutch.............................................5-19
Hydraulic Clutch System Check........................6-19
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-24
If Steam Is Coming From Your Engine...............5-23
If the Light Is Flashing.....................................3-30
If the Light Is on Steady..................................3-31
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-38
Ignition Positions.............................................2-16
Ignition Transaxle Lock Check..........................6-21
Infants and Young Children, Restraints...............1-31
Ination - Tire Pressure...................................5-53
Inspection
Brake System.............................................6-24
Caliper/Knuckle Maintenance.........................6-24
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Throttle System...........................................6-23
7