power steering CHEVROLET CAVALIER 2004 3.G Owners Manual

B (LOCK):This position locks your ignition when the
key is removed. The steering wheel locks with a manual
transaxle. This is the only position from which you
can remove the key. A warning chime will sound if you
open the driver’s door when the ignition is in LOCK
and the key is in the ignition.
{CAUTION:
On manual transaxle vehicles, turning the key
to LOCK will lock the steering column and
result in a loss of ability to steer the vehicle.
This could cause a collision. If you need to
turn the engine off while the vehicle is moving,
turn the key only to OFF. Don’t press the key
release button while the vehicle is moving.
Notice:If your key seems stuck in LOCK and you
can not turn it, be sure you are using the correct
key; if so, is it all the way in? If it is, then turn the
steering wheel left and right while you turn the
key hard. Turn the key only with your hand. Using a
tool to force it could break the key or the ignition
switch. If none of these works, then your vehicle
needs service.C (OFF):This position unlocks the steering wheel (for
vehicle’s equipped with a manual transaxle) and
ignition, but does not send power to any accessories.
Use this position if your vehicle must be pushed or
towed, but never try to push-start your vehicle. A
warning chime will sound if you open the driver’s door
when the ignition is in OFF and the key is in the ignition.
D (RUN):This is the position to which the switch
returns after you start your engine and release the
switch. The switch stays in RUN while the engine
is running. But even while the engine is not running, you
can use RUN to operate your electrical accessories,
and to display some instrument panel warning lights.
E (START):This position starts the engine. When
the engine starts, release the key. The ignition switch
will return to RUN for normal driving.
Even if the engine is not running, ACCESSORY and
RUN allow you to operate electrical accessories,
such as the radio.
2-17

The main components of your instrument panel are the following:
A. Fog Lamp Button. See “Fog Lamps” underExterior
Lamps on page 3-11.
B. Instrument Panel Brightness Control. See
“Instrument Panel Brightness” underInterior Lamps
on page 3-14.
C. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-6.
D. Instrument Panel Cluster. SeeInstrument Panel
Cluster on page 3-21.
E. Hazard Warning Flashers Switch. SeeHazard
Warning Flashers on page 3-4.
F. Ignition Switch. SeeIgnition Positions on page 2-16.
G. Windshield Wiper/Washer Controls. See “Windshield
Wipers” and “Windshield Washers” underTurn
Signal/Multifunction Lever on page 3-6.
H. Cigarette Lighter. SeeAshtrays and Cigarette
Lighter on page 3-16.
I. Audio System. SeeAudio System(s) on page 3-35.J. Climate Controls and Rear Window Defogger. See
Climate Control System on page 3-16.
K. Fuse Panel. See “Instrument Panel Fuse Block”
underFuses and Circuit Breakers on page 5-81.
L. Remote Trunk Release Button. See “Remote Trunk
Release” underTrunk on page 2-10.
M. Hood Release Lever. SeeHood Release on
page 5-10.
N. Tilt Steering Wheel Lever. SeeTilt Wheel on
page 3-5.
O. Parking Brake Lever. SeeParking Brake on
page 2-25.
P. Accessory Power Outlet. SeeAccessory Power
Outlets on page 3-15.
Q. Shift Lever. SeeAutomatic Transaxle Operation on
page 2-20andManual Transaxle Operation on
page 2-23.
3-3

If you do not have anti-lock, use a “squeeze” braking
technique. This will give you maximum braking
while maintaining steering control. You can do this by
pushing on the brake pedal with steadily increasing
pressure.
In an emergency, you will probably want to squeeze the
brakes hard without locking the wheels. If you hear or
feel the wheels sliding, ease off the brake pedal.
This will help you retain steering control. If youdohave
anti-lock, it is different. See “Anti-Lock Brake System”
in this section.
In many emergencies, steering can help you more than
even the very best braking.
Enhanced Traction System (ETS)
If your vehicle has the optional four-speed automatic
transaxle and anti-lock brakes, it also has an Enhanced
Traction System (ETS) that limits wheel spin. This is
especially useful in slippery road conditions. The system
operates only when the transaxle shift lever is in the
REVERSE (R), THIRD (3) or AUTOMATIC
OVERDRIVE (D) position and the system senses that
one or both of the front wheels are spinning or beginning
to lose traction. When this happens, the system
reduces engine power and may also upshift the
transaxle to limit wheel spin.This light will come on when your Enhanced Traction
System is limiting wheel spin. SeeEnhanced Traction
System Active Light on page 3-28.
You may feel or hear the system working, but this is
normal.
When the transaxle shift lever is in any position other
than FIRST (1) or SECOND (2) and the parking brake is
fully released, this warning light will come on to let
you know if there’s a problem with the system.United States
Canada
United StatesCanada
4-8

SeeEnhanced Traction System Warning Light on
page 3-27. When this warning light is on, the system will
not limit wheel spin. Adjust your driving accordingly.
The Enhanced Traction System can operate when the
transaxle shift lever is in any position other than
FIRST (1) or SECOND (2). To limit wheel spin,
especially in slippery road conditions, you should use
REVERSE (R), THIRD (3) or AUTOMATIC
OVERDRIVE (D). SeeAutomatic Transaxle Operation
on page 2-20. If your vehicle ever gets stuck in
sand, mud or snow and rocking the vehicle is required,
seeIf You Are Stuck: In Sand, Mud, Ice or Snow on
page 4-28.
When you move the shift lever to FIRST (1) or
SECOND (2), the system will turn off. The Enhanced
Traction System warning light will come on and stay on.
If the Enhanced Traction System is limiting wheel
spin when you move the shift lever to another position,
the system won’t turn off right away. It will wait until
there’s no longer a current need to limit wheel spin.
You can turn the system back on at any time by moving
the shift lever to any position other than FIRST (1) or
SECOND (2). The Enhanced Traction System warning
light should go off.Steering
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
Steering Tips
Driving on Curves
It is important to take curves at a reasonable speed.
A lot of the “driver lost control” accidents mentioned on
the news happen on curves. Here is why:
Experienced driver or beginner, each of us is subject to
the same laws of physics when driving on curves.
The traction of the tires against the road surface makes
it possible for the vehicle to change its path when
you turn the front wheels. If there is no traction, inertia
will keep the vehicle going in the same direction. If
you have ever tried to steer a vehicle on wet ice, you
will understand this.
The traction you can get in a curve depends on the
condition of your tires and the road surface, the angle at
which the curve is banked, and your speed. While
you are in a curve, speed is the one factor you
can control.
4-9

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-19
Hydraulic Clutch...........................................5-19
Engine Coolant.............................................5-20
Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-25
Power Steering Fluid.....................................5-30Windshield Washer Fluid................................5-31
Brakes........................................................5-32
Battery........................................................5-36
Jump Starting...............................................5-36
Bulb Replacement..........................................5-41
Halogen Bulbs..............................................5-41
Headlamps..................................................5-41
Front Turn Signal and Parking Lamps..............5-43
Taillamps and Turn Signal Lamps...................5-44
Back-Up Lamps............................................5-44
Replacement Bulbs.......................................5-44
Windshield Wiper Blade Replacement..............5-45
Tires..............................................................5-46
Ination - Tire Pressure.................................5-53
Tire Inspection and Rotation...........................5-54
When It Is Time for New Tires.......................5-55
Buying New Tires.........................................5-56
Uniform Tire Quality Grading..........................5-57
Wheel Alignment and Tire Balance..................5-58
Wheel Replacement......................................5-58
Tire Chains..................................................5-60
If a Tire Goes Flat........................................5-61
Changing a Flat Tire.....................................5-62
Compact Spare Tire......................................5-72
Section 5 Service and Appearance Care
5-1

A. Coolant Surge Tank. SeeCooling System on
page 5-25.
B. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
D. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-32.
E. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-30.
F. Clutch Master Cylinder Reservoir (If Equipped) (Not
Shown). SeeHydraulic Clutch on page 5-19.
G. Battery. SeeBattery on page 5-36.
H. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-17.
I. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-31.
J. Engine Compartment Fuse Block. See “Engine
Compartment Fuse Block” underFuses and Circuit
Breakers on page 5-81.Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-32.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
5-13

5. Then replace the
pressure cap. Be sure
the pressure cap is
hand-tight and
fully seated. See your
dealer, if necessary.Power Steering Fluid
The power steering uid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for reservoir location.
5-30

When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or
you hear an unusual noise. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a
clean rag.
4. Replace the cap and completely tighten it.
5. Then remove the cap again and look at the uid
level on the dipstick.
The level should be at the “C” mark. If necessary, add
only enough uid to bring the level up to the mark.
What to Use
To determine what kind of uid to use, seePart D:
Recommended Fluids and Lubricants on page 6-25.
Always use the proper uid. Failure to use the proper
uid can cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer uid, be sure to read
the manufacturer’s instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use a uid that has
sufficient protection against freezing.
5-31

Tire Size
The following illustration shows an example of a typical
passenger car tire size.
(A) P-Metric Tire:The United States version of a
metric tire sizing system. The letter “P” as the
rst character in the tire size means a passenger
vehicle tire engineered to standards set by the U. S.
Tire and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is “70,” as shown in item “C” of
the illustration, it would mean that the tire’s sidewall is
70% as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
“R” means radial ply construction; the letter “D” means
diagonal or bias ply construction; and the letter “B”
means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and the speed rating of a tire. The
load range represents the load carrying capacity a tire is
certied to carry. The load index can range from 1 to
279. The speed rating is the maximum speed a tire
is certied to carry a load. Speed ratings range from “A”
to “Z”.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to its
width.
5-50

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the oor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-28.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
6-23