engine CHEVROLET CITY EXPRESS CARGO VAN 2016 1.G Service Manual

Black plate (2,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-2 Vehicle Care
If a Tire Goes Flat . . . . . . . . . . 10-47
Tire Changing . . . . . . . . . . . . . . 10-48
Full-Size Spare Tire . . . . . . . . 10-55
Jump Starting
Jump Starting . . . . . . . . . . . . . . 10-55
Towing the Vehicle
Towing the Vehicle . . . . . . . . . 10-59
Recreational VehicleTowing . . . . . . . . . . . . . . . . . . . . 10-59
Appearance Care
Exterior Care . . . . . . . . . . . . . . . 10-61
Interior Care . . . . . . . . . . . . . . . . 10-65
Floor Mats . . . . . . . . . . . . . . . . . . 10-69
General Information
For service and parts needs, visit
your dealer. You will receive
genuine GM parts and GM-trained
and supported service people.
Genuine GM parts have one of
these marks:
California Proposition
65 Warning
WARNING: Most motor vehicles,
including this one, contain and/or
emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive
harm. Engine exhaust, many parts
and systems, many fluids, and
some component wear by-products
contain and/or emit these
chemicals.
See
Battery on page 10-21 and
Jump Starting on page 10-55.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, safety belt pretensioners,
and lithium batteries contained in
Remote Keyless Entry transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.

Black plate (3,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-3
Accessories and
Modifications
Adding non-dealer accessories or
making modifications to the vehicle
can affect vehicle performance and
safety, including such things as
airbags, braking, stability, ride and
handling, emissions systems,
aerodynamics, durability, and
electronic systems like antilock
brakes, traction control, and stability
control. These accessories or
modifications could even cause
malfunction or damage not covered
by the vehicle warranty.
Damage to vehicle components
resulting from modifications or the
installation or use of non-GM
certified parts, including control
module or software modifications, is
not covered under the terms of the
vehicle warranty and may affect
remaining warranty coverage for
affected parts.
GM Accessories are designed to
complement and function with other
systems on the vehicle. See yourdealer to accessorize the vehicle
using genuine GM Accessories
installed by a dealer technician.
Also, see
Adding Equipment to the
Airbag-Equipped Vehicle on
page 3-29.
{Warning
Any modifications or alterations of
this vehicle may affect the safety
of the vehicle which may result in
a collision, serious personal injury
or death.
Modifications made to this vehicle
by conversion companies or
dealers may affect the final
certification of the engine, vehicle,
or equipment. The conversion
company or dealer has the
responsibility to certify that the
altered vehicle and equipment
complies or continues to comply
with all applicable motor vehicle
safety standards and emissions
(Continued)
Warning (Continued)
regulations. The conversion
company or dealer is responsible
for making sure the modifications
or installed equipment does not
affect the safety of the vehicle.
GM does not assume the
responsibility as the final stage
manufacturer for modified or
altered vehicles. GM is not
responsible for the final
certification, product liability
claims, or warranty claims,
resulting from any component,
assembly, or system being
altered. GM is not responsible for
modifications which cause the
vehicle to become non-compliant
with any of the motor vehicle
safety standards, emissions
regulations, or modifications that
cause the vehicle to be or
become defective or unsafe.(Continued)

Black plate (4,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-4 Vehicle Care
Warning (Continued)
Your vehicle’s warranty may not
cover damage resulting from
alterations, modifications,
installation of non-approved
accessories, or improper
installation of accessories. Refer
to your Warranty Information
Booklet for complete details.
Variable Voltage Control System
{Caution
.Do not ground accessories
directly to the battery
terminal. Doing so will bypass
the variable voltage control
system and the vehicle
battery many not charge
completely.
.Use electrical accessories
with the engine running to
avoid discharging the vehicle
battery.
Your vehicle is equipped with a
variable voltage control system.
This system measures the amount
of electrical discharge from the
battery and controls voltage
generated by the generator. The
current sensor is located near the
battery along the negative battery
cable. If you add electrical
accessories to your vehicle, be sure
to ground them to a suitable body
ground such as the frame or engine
block area.
Vehicle Checks
Doing Your Own
Service Work
{Warning
It can be dangerous to work on
your vehicle if you do not have
the proper knowledge, service
manual, tools, or parts. Always
follow owner manual procedures
and consult the service manual
for your vehicle before doing any
service work.
If doing some of your own service
work, use the proper service
manual. It tells you much more
about how to service the vehicle
than this manual can. To order the
proper service manual, see Service
Publications Ordering Information
on page 13-11.

Black plate (6,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-6 Vehicle Care
4. Release the hood prop from itsunderhood retainer.
5. Securely place the hood prop into the slot in the front of the
engine compartment. To close the hood:
1. Before closing the hood, be sure
all filler caps are on properly.
Then, lift the hood to relieve
pressure on the hood prop.
Remove the hood prop from the
slot in the front of the engine
compartment and return the prop
to its underhood retainer. The
prop rod must click into place
when returning it to the retainer
to prevent hood damage. 2. Lower the hood to approximately
12 in (30 cm) above the hood
release latch and release it.
Check to make sure the hood is
closed and repeat the process if
necessary.

Black plate (7,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-7
Engine Compartment Overview

Black plate (8,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-8 Vehicle Care
1. Coolant Recovery Tank. SeeCooling System on page 10-13.
2. Engine Oil Fill Cap. See “When
to Add Engine Oil” underEngine
Oil on page 10-8.
3. Brake Master Cylinder Reservoir. See Brake Fluid on
page 10-19.
4. Engine Air Cleaner/Filter on
page 10-11.
5. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10-18.
6. Drive Belt.
7. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10-8.
8. Radiator Pressure Cap. See Cooling System on page 10-13.
9. Battery on page 10-21.
10. Engine Compartment Fuse
Block on page 10-25.Engine Oil
To ensure proper engine
performance and long life, careful
attention must be paid to engine oil.
Following these simple, but
important steps will help protect
your investment:
.Always use engine oil approved
to the proper specification and of
the proper viscosity grade. See
“Selecting the Right Engine Oil”
in this section.
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil” in this section.
.Change the engine oil at the
appropriate time. See
Maintenance Schedule on
page 11-3.
.Always dispose of engine oil
properly. See “What to Do with
Used Oil” in this section.
Checking Engine Oil
It is a good idea to check the engine
oil level at each fuel fill. In order to
get an accurate reading, the vehicle
must be on level ground. The
engine oil dipstick handle is a loop.
SeeEngine Compartment Overview
on page 10-7 for the location of the
engine oil dipstick.
Obtaining an accurate oil level
reading is essential:
1. If the engine has been running recently, turn off the engine and
allow several minutes for the oil
to drain back into the oil pan.
Checking the oil level too soon
after engine shutoff will not
provide an accurate oil level
reading.
{Warning
The engine oil dipstick handle
may be hot; it could burn you.
Use a towel or glove to touch the
dipstick handle.

Black plate (9,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-9
2. Pull out the dipstick and wipe itwith a clean paper towel or cloth,
then push it back in all the way.
Remove it again, keeping the tip
down, and check the level.
When to Add Engine Oil
It should be between the H (High)
and L (Low) marks. This is the
normal operating oil level range.
If the oil level is below the L (Low)
mark, remove the oil filler cap and
pour recommended oil through the
opening. See Engine Compartment
Overview on page 10-7 for the
location of the engine oil fill cap. Add some of the recommended oil
and then recheck the level. See
“Selecting the Right Engine Oil”
in
this section for an explanation of
what kind of oil to use. For engine
oil crankcase capacity, see
Capacities and Specifications on
page 12-2. Add enough oil to put
the level somewhere in the proper
operating range. Do not overfill.
Push the dipstick all the way back in
when through.
{Caution
Do not add too much oil. Oil
levels above or below the
acceptable operating range
shown on the dipstick are harmful
to the engine. If you find that you
have an oil level above the
operating range, i.e., the engine
has so much oil that the oil level
gets above the cross-hatched
area that shows the proper
operating range, the engine could
(Continued)
Caution (Continued)
be damaged. You should drain
out the excess oil or limit driving
of the vehicle and seek a service
professional to remove the
excess amount of oil.
Selecting the Right Engine Oil
Selecting the right engine oil
depends on both the proper oil
specification and viscosity grade.
SeeRecommended Fluids and
Lubricants on page 11-11.
Specification
Ask for and use engine oils that
meet the dexos1™ specification.
Engine oils that have been
approved by GM as meeting the
dexos1 specification are marked
with the dexos1 approved logo. See
www.gmdexos.com.

Black plate (10,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-10 Vehicle Care
{Caution
Failure to use the recommended
engine oil can result in engine
damage not covered by the
vehicle warranty. Check with your
dealer or service provider on
whether the oil is approved to the
dexos1 specification.
Use of Substitute Engine Oils if
dexos1 is unavailable: In the event
that dexos1-approved engine oil is
not available at an oil change or for
maintaining proper oil level, you
may use substitute engine oil that
meets American Petroleum Institute
(API) approved specifications of the
appropriate viscosity grade. These
oils have the API certification mark
on the front of the container.
Viscosity Grade
Use SAE 5W-30 viscosity grade
engine oil.
Engine Oil Additives/Engine
Oil Flushes
Do not add anything to the oil. The
recommended oils meeting the
dexos1 specification are all that is
needed for good performance and
engine protection.
Engine oil system flushes are not
recommended and could cause
engine damage not covered by the
vehicle warranty.
What to Do with Used Oil
Used engine oil contains certain
elements that can be unhealthy for
your skin and could even cause
cancer. Do not let used oil stay on
your skin for very long. Clean your
skin and nails with soap and water,
or a good hand cleaner. Wash or
properly dispose of clothing or rags
containing used engine oil. See the
manufacturer's warnings about the
use and disposal of oil products.
Used oil can be a threat to the
environment. If you change your
own oil, be sure to drain all the oil
from the filter before disposal. Never
dispose of oil by putting it in the
trash or pouring it on the ground,
into sewers, or into streams or
bodies of water. Recycle it by taking
it to a place that collects used oil.

Black plate (11,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-11
Continuously Variable
Transmission (CVT) Fluid
{Caution
.GM recommends using
ACDelco CVT Fluid (Part No.
19260800, in
Canada 19299096) in CVT.
Do not mix with other fluids.
.Do not use Automatic
transmission fluid (AFT) or
Manual Transmission fluid in
a CVT, as it may damage the
CVT. Damage caused by the
use of fluids other than as
recommended is not covered
under the vehicle warranty.
.Using fluids that are not
equivalent to ACDelco CVT
Fluid (Part No. 19260800, in
Canada 19299096) may
damage the CVT. Damage
caused by the use of fluids(Continued)
Caution (Continued)
other than as recommended
is not covered under the
vehicle warranty.
When checking or replacement of
CVT fluid is required, see your
dealer for servicing.
Engine Air Cleaner/Filter
The engine air cleaner/filter is near
the rear of the engine compartment
on the driver side. See Engine
Compartment Overview on
page 10-7.
When to Inspect the Engine Air
Cleaner/Filter
Inspect or replace the air cleaner/
filter at the scheduled maintenance
intervals. See Maintenance
Schedule on page 11-3. If driving in
dusty/dirty conditions, inspect the
filter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter,
remove the filter from the vehicle
and lightly shake it to release loose
dust and dirt. If the filter remains
covered with dirt, a new filter is
required. Never use compressed air
to clean the filter.
To inspect or replace the engine air
cleaner/filter:
1. Air Cleaner/Filter Cover
2. Air Cleaner/Filter Tabs (2)

Black plate (12,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-12 Vehicle Care
1. Push the tabs (2) in at both endsof the air cleaner/filter cover (1).
2. Pull the air cleaner/filter cover (1) up from the air cleaner/
filter assembly.
3. Remove the air cleaner holderand filter from the engine air
cleaner housing. Be careful to
dislodge as little dirt as possible.
4. Clean the engine air cleaner/ filter housing.
5. Remove the air cleaner/filter from the air cleaner holder. 6. Inspect or replace the engine air
cleaner/filter. Make sure that the
filter fits properly into the air
cleaner holder.
7. Reinstall the air cleaner/filter on the air cleaner holder and slide
them into the air cleaner
housing.
8. Reinstall the air cleaner/filter
cover and be sure that the tabs
click into place.
{Warning
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
{Warning
Never pour fuel into the throttle
body or attempt to start the
engine with the air cleaner
removed. Doing so could result in
serious injury.