air filter CHEVROLET CITY EXPRESS CARGO VAN 2016 1.G Owners Manual

Black plate (1,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 10-4
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-7
Engine Oil . . . . . . . . . . . . . . . . . . . 10-8
Continuously Variable Transmission (CVT)
Fluid . . . . . . . . . . . . . . . . . . . . . . 10-11
Engine Air Cleaner/Filter . . . . 10-11
Cooling System . . . . . . . . . . . . 10-13
Engine Coolant . . . . . . . . . . . . . 10-13
Engine Overheating . . . . . . . . 10-16
Overheated Engine Protection
Operating Mode . . . . . . . . . . . 10-17 Washer Fluid . . . . . . . . . . . . . . . 10-18
Brakes . . . . . . . . . . . . . . . . . . . . . 10-19
Brake Fluid . . . . . . . . . . . . . . . . . 10-19
Battery . . . . . . . . . . . . . . . . . . . . . 10-21
Wiper Blade
Replacement . . . . . . . . . . . . . . 10-22
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-23
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-23
Halogen Bulbs . . . . . . . . . . . . . . 10-23
Headlamps, Front TurnSignal and Parking
Lamps . . . . . . . . . . . . . . . . . . . . 10-23
Replacement Bulbs . . . . . . . . . 10-23
Electrical System
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-24
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . 10-25
Engine Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-25
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-26
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-26
All-Season Tires . . . . . . . . . . . . 10-27
Winter Tires . . . . . . . . . . . . . . . . 10-27
Summer Tires . . . . . . . . . . . . . . 10-28
All-Terrain Tires . . . . . . . . . . . . 10-28
Tire Sidewall Labeling . . . . . . 10-28
Tire Designations . . . . . . . . . . . 10-30
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-32
Tire Pressure . . . . . . . . . . . . . . . 10-35
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . . . 10-36
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-37
Tire Inspection . . . . . . . . . . . . . . 10-39
Tire Rotation . . . . . . . . . . . . . . . 10-39
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-41
Buying New Tires . . . . . . . . . . . 10-41
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-43
Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . 10-44
Wheel Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . 10-45
Wheel Replacement . . . . . . . . 10-45
Tire Chains . . . . . . . . . . . . . . . . . 10-46

Black plate (8,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-8 Vehicle Care
1. Coolant Recovery Tank. SeeCooling System on page 10-13.
2. Engine Oil Fill Cap. See “When
to Add Engine Oil” underEngine
Oil on page 10-8.
3. Brake Master Cylinder Reservoir. See Brake Fluid on
page 10-19.
4. Engine Air Cleaner/Filter on
page 10-11.
5. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Washer Fluid on
page 10-18.
6. Drive Belt.
7. Engine Oil Dipstick. See “Checking Engine Oil” under
Engine Oil on page 10-8.
8. Radiator Pressure Cap. See Cooling System on page 10-13.
9. Battery on page 10-21.
10. Engine Compartment Fuse
Block on page 10-25.Engine Oil
To ensure proper engine
performance and long life, careful
attention must be paid to engine oil.
Following these simple, but
important steps will help protect
your investment:
.Always use engine oil approved
to the proper specification and of
the proper viscosity grade. See
“Selecting the Right Engine Oil”
in this section.
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil” in this section.
.Change the engine oil at the
appropriate time. See
Maintenance Schedule on
page 11-3.
.Always dispose of engine oil
properly. See “What to Do with
Used Oil” in this section.
Checking Engine Oil
It is a good idea to check the engine
oil level at each fuel fill. In order to
get an accurate reading, the vehicle
must be on level ground. The
engine oil dipstick handle is a loop.
SeeEngine Compartment Overview
on page 10-7 for the location of the
engine oil dipstick.
Obtaining an accurate oil level
reading is essential:
1. If the engine has been running recently, turn off the engine and
allow several minutes for the oil
to drain back into the oil pan.
Checking the oil level too soon
after engine shutoff will not
provide an accurate oil level
reading.
{Warning
The engine oil dipstick handle
may be hot; it could burn you.
Use a towel or glove to touch the
dipstick handle.

Black plate (11,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-11
Continuously Variable
Transmission (CVT) Fluid
{Caution
.GM recommends using
ACDelco CVT Fluid (Part No.
19260800, in
Canada 19299096) in CVT.
Do not mix with other fluids.
.Do not use Automatic
transmission fluid (AFT) or
Manual Transmission fluid in
a CVT, as it may damage the
CVT. Damage caused by the
use of fluids other than as
recommended is not covered
under the vehicle warranty.
.Using fluids that are not
equivalent to ACDelco CVT
Fluid (Part No. 19260800, in
Canada 19299096) may
damage the CVT. Damage
caused by the use of fluids(Continued)
Caution (Continued)
other than as recommended
is not covered under the
vehicle warranty.
When checking or replacement of
CVT fluid is required, see your
dealer for servicing.
Engine Air Cleaner/Filter
The engine air cleaner/filter is near
the rear of the engine compartment
on the driver side. See Engine
Compartment Overview on
page 10-7.
When to Inspect the Engine Air
Cleaner/Filter
Inspect or replace the air cleaner/
filter at the scheduled maintenance
intervals. See Maintenance
Schedule on page 11-3. If driving in
dusty/dirty conditions, inspect the
filter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter,
remove the filter from the vehicle
and lightly shake it to release loose
dust and dirt. If the filter remains
covered with dirt, a new filter is
required. Never use compressed air
to clean the filter.
To inspect or replace the engine air
cleaner/filter:
1. Air Cleaner/Filter Cover
2. Air Cleaner/Filter Tabs (2)

Black plate (12,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
10-12 Vehicle Care
1. Push the tabs (2) in at both endsof the air cleaner/filter cover (1).
2. Pull the air cleaner/filter cover (1) up from the air cleaner/
filter assembly.
3. Remove the air cleaner holderand filter from the engine air
cleaner housing. Be careful to
dislodge as little dirt as possible.
4. Clean the engine air cleaner/ filter housing.
5. Remove the air cleaner/filter from the air cleaner holder. 6. Inspect or replace the engine air
cleaner/filter. Make sure that the
filter fits properly into the air
cleaner holder.
7. Reinstall the air cleaner/filter on the air cleaner holder and slide
them into the air cleaner
housing.
8. Reinstall the air cleaner/filter
cover and be sure that the tabs
click into place.
{Warning
Operating the engine with the air
cleaner/filter off can cause you or
others to be burned. The air
cleaner not only cleans the air; it
helps to stop flames if the engine
backfires. Use caution when
working on the engine and do not
drive with the air cleaner/filter off.
{Warning
Never pour fuel into the throttle
body or attempt to start the
engine with the air cleaner
removed. Doing so could result in
serious injury.

Black plate (13,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Vehicle Care 10-13
{Caution
If the air cleaner/filter is off, dirt
can easily get into the engine,
which could damage it. Always
have the air cleaner/filter in place
when you are driving.
Cooling System
The cooling system allows the
engine to maintain the correct
working temperature.
1. Coolant Recovery Tank2. Radiator Pressure Cap
3. Engine Cooling Fans (Out
of View)
{Warning
An electric engine cooling fan can
start even when the engine is not
running. To avoid injury, always
keep hands, clothing, and tools
away from any engine
cooling fan.
{Warning
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the engine if there is a
leak. If you run the engine, it
could lose all coolant. That could
cause an engine fire, and you
could be burned. Get any leak
fixed before you drive the vehicle.
{Caution
Using coolant other than the
recommended engine coolant can
cause premature engine, heater
core, or radiator corrosion. In
addition, the engine coolant could
require changing sooner. Any
repairs would not be covered by
the vehicle warranty. Always use
the recommended engine coolant.
See Recommended Fluids and
Lubricants on page 11-11.
Engine Coolant
The cooling system in the vehicle is
filled with long life antifreeze
coolant. See Recommended Fluids
and Lubricants on page 11-11.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
see Engine Overheating on
page 10-16.

Black plate (3,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Service and Maintenance 11-3
Maintenance
Schedule
Owner Checks and Services
At Each Fuel Stop
.Check the engine oil level. See
Engine Oil on page 10-8.
Once a Month
.Check the tire inflation
pressures. See Tire Pressure on
page 10-35.
.Inspect the tires for wear. See
Tire Inspection on page 10-39.
.Check the windshield washer
fluid level. See Washer Fluid on
page 10-18.
Oil Change, Tire Rotation, and
Required Services Every
8 000 km/5,000 mi
Rotate the tires, if recommended for
the vehicle, and perform the
following services. See Tire
Rotation on page 10-39.
.Change engine oil and filter. See
Engine Oil on page 10-8.
.Check engine coolant level. See
Engine Coolant on page 10-13.
.Check drive shaft boots.
.Check windshield washer fluid
level. See Washer Fluid on
page 10-18.
.Visually inspect windshield wiper
blades for wear, cracking,
or contamination. See Exterior
Care on page 10-61. Replace
worn or damaged wiper blades.
See Wiper Blade Replacement
on page 10-22.
.Check tire inflation pressures.
See Tire Pressure on
page 10-35.
.Inspect tire wear. See Tire
Inspection on page 10-39.
.Visually check for fluid leaks.
.Inspect engine air cleaner filter.
See Engine Air Cleaner/Filter on
page 10-11.

Black plate (5,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
Service and Maintenance 11-5
Maintenance Schedule
Additional Required
Services - Normal8 000 km/5,000 mi
16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
40 000 km/25,000 mi
48 000 km/30,000 mi
56 000 km/35,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
88 000 km/55,000 mi
96 000 km/60,000 mi
104 000 km/65,000 mi 112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
136 000 km/85,000 mi
144 000 km/90,000 mi
152 000 km/95,000 mi
160 000 km/100,000 mi
Change engine oil and filter, rotate tires, and
perform Required Services.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Inspect evaporative control system. (1)@ @@@@
Replace engine air cleaner filter. (2)@ @@
Replace spark plugs.@
Drain and fill engine cooling system. (3)@
Visually inspect accessory drive belts. (4)@ @ @ @ @ @ @
Replace brake fluid. (5)@ @
Footnotes—Maintenance
Schedule Additional Required
Services - Normal
(1) Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.
(2) If operating mainly in dusty
conditions, more frequent
maintenance may be required. (3)
First replacement interval is
160 000 km (100,000 mi) or
84 months. After first replacement,
replace every 120 000 km
(75,000 mi) or 60 months. See
Cooling System on page 10-13. (4)
After 64 000 km (40,000 mi) or
48 months, inspect every 16 000 km
(10,000 mi) or 12 months. Replace
the drive belts if found damaged.
(5) Or every three years, whichever
occurs first.

Black plate (6,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
11-6 Service and Maintenance
Maintenance Schedule
Additional Required
Services - Severe8 000 km/5,000 mi
16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
40 000 km/25,000 mi
48 000 km/30,000 mi
56 000 km/35,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
88 000 km/55,000 mi
96 000 km/60,000 mi
104 000 km/65,000 mi 112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
136 000 km/85,000 mi
144 000 km/90,000 mi
152 000 km/95,000 mi
160 000 km/100,000 mi
Change engine oil and filter, rotate tires, and
perform Required Services.@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
Inspect evaporative control system. (1)@ @@@@
Replace engine air cleaner filter. (2)@ @@
Replace spark plugs.@
Replace CVT transmission fluid.@
Drain and fill engine cooling system. (3)@
Visually inspect accessory drive belts. (4)@ @ @ @ @ @ @
Replace brake fluid. (5)@ @
Footnotes—Maintenance
Schedule Additional Required
Services - Severe
(1) Check all fuel and vapor lines
and hoses for proper hook-up,
routing, and condition.
(2) If operating mainly in dusty
conditions, more frequent
maintenance may be required. (3)
First replacement interval is
160 000 km (100,000 mi) or
84 months. After first replacement,
replace every 120 000 km
(75,000 mi) or 60 months. See
Cooling System on page 10-13. (4)
After 64 000 km (64,000 mi) or
48 months, inspect every 16 000 km
(10,000 mi) or 12 months. Replace
the drive belts if found damaged.
(5) Or every three years, whichever
occurs first.

Black plate (12,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
11-12 Service and Maintenance
UsageFluid/Lubricant
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. 3634770, in Canada 10953518) or Dielectric Silicone Grease (GM Part No. 12345579, in Canada 10953481).
Weatherstrip Squeaks Synthetic Grease with Teflon, Superlube (GM Part No. 12371287, in Canada 10953437).
Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 19316246 A3198C
Engine Oil Filter 19317651 PF2132
Spark Plugs 19316339 —
Wiper Blades Driver Side –55 cm (22 in) 19316483 —
Passenger Side –40 cm (16 in) 19317320 —
Battery 88865293 121RPS

Black plate (2,1)Chevrolet City Express Owner Manual (GMNA-Localizing-U.S./Canada-
7707496) - 2015 - CRC - 11/26/14
12-2 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. SeeRecommended Fluids and
Lubricants on page 11-11 for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant For the air conditioning system refrigerant type and charge amount, see the refrigerant label under thehood. See your dealer for more information.
Cooling System 7.6 L 8.0 qt
Engine Oil with Filter 4.4 L 4–5/8 qt
Fuel Tank 55 L 14.5 gal
Wheel Nut Torque 113 Y83 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specifications
Engine VIN CodeTransmission Spark Plug Gap
2.0L L4 3Automatic 1.1 mm (0.043 in)