wheel CHEVROLET CLASSIC 2004 Workshop Manual

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toPart D:
Recommended Fluids and Lubricants on page 6-22for more information.
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.
Capacities
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a
Use Refrigerant Oil, R134a Systems1.4 lbs. 0.6 kg
Automatic Transaxle Complete Overhaul 9.5 quarts 9.0 L
Cooling System 8.6 quarts 8.2 L
Engine Oil with Filter 5.0 quarts 4.8 L
Fuel Tank 14.1 gallons 53.4 L
Wheel Nut Torque 100 lb-ft 140Y
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 ECOTEC™ F Automatic 0.042 inch, (1.06 mm)
5-95

Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
The parking brake is self-adjusting and no manual
adjustment is required. You may need to have your
brakes inspected more often if your driving habits
or conditions result in frequent braking.
6-21

Overseas – Customer Assistance
Please contact the local General Motors Business Unit.
Mexico, Central America and
Caribbean Islands/Countries
(Except Puerto Rico and U.S. Virgin
Islands) – Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Program for Persons
with Disabilities
This program, available to
qualified applicants, can
reimburse you up to $1,000
toward aftermarket driver or
passenger adaptive
equipment you may require
for your vehicle (hand
controls, wheelchair/
scooter lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The program is available
for a limited period of time from the date of vehicle
purchase/lease. See your dealer for more details or call
the GM Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
7-5

Child Restraints (cont.)
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-48
Securing a Child Restraint in the Right Front
Seat Position...........................................1-52
Top Strap...................................................1-43
Top Strap Anchor Location............................1-45
Where to Put the Restraint...........................1-42
Chime Level Adjustment..................................3-56
Cigarette Lighter.............................................3-17
Cleaning
Inside of Your Vehicle..................................5-80
Outside of Your Vehicle................................5-83
Underbody Maintenance...............................5-86
Weatherstrips..............................................5-83
Cleaning Aluminum Wheels..............................5-85
Cleaning Exterior Lamps/Lenses.......................5-84
Cleaning Fabric/Carpet....................................5-80
Cleaning Glass Surfaces..................................5-82
Cleaning Interior Plastic Components.................5-82
Cleaning Leather............................................5-82
Cleaning the Top of the Instrument Panel...........5-82
Cleaning Tires................................................5-85
Cleaning Vinyl................................................5-82
Cleaning Windshield and Wiper Blades..............5-84
Climate Control System...................................3-18
Outlet Adjustment........................................3-21Compact Spare Tire........................................5-79
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-22
Cooling System..............................................5-25
Cruise Control................................................3-10
Cupholder(s)..................................................2-31
Current and Past Model Order Forms................7-12
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors.......7-11
Reporting Safety Defects to the United States
Government............................................7-11
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
Customizing the Automatic Door Locks................ 2-9
3

Service (cont.)
Publications Ordering Information...................7-11
Vehicle Soon Light.......................................3-35
Service Bulletins.............................................7-12
Service Manuals.............................................7-11
Setting Preset Stations............................3-39, 3-44
Setting the Time
Radios with Radio Data Systems (RDS).........3-37
Radios without Radio Data Systems (RDS).....3-37
Setting the Tone (Bass/Treble)..................3-39, 3-45
Sheet Metal Damage.......................................5-85
Shifting Into Park (P).......................................2-24
Shifting Out of Park (P)...................................2-26
Short Trip/City Definition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-17
Skidding........................................................4-13
Some Other Rainy Weather Tips.......................4-17
Special Fabric Cleaning Problems.....................5-81
Specifications, Capacities.................................5-95
Speedometer..................................................3-24
Starter Switch Check.......................................6-18
Starting Your Engine.......................................2-18
Steering.......................................................... 4-9
Steering in Emergencies..................................4-10
Steering, Suspension and Front Drive Axle Boot
and Seal Inspection.....................................6-20
Steering Tips................................................... 4-9Storage
Garment Hooks...........................................2-31
Storage Areas
Center Console Storage Area........................2-31
Cupholder(s)...............................................2-31
Glove Box..................................................2-31
Storing the Flat Tire and Tools..........................5-77
Storing the Spare Tire and Tools.......................5-78
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-15
Supplemental Restraint System (SRS)...............1-56
How Does an Air Bag Restrain?....................1-60
Servicing Your Air Bag-Equipped Vehicle.........1-62
What Makes an Air Bag Inflate?....................1-59
What Will You See After an Air Bag
Inflates?..................................................1-60
When Should an Air Bag Inflate?...................1-59
Where Are the Air Bags?..............................1-58
T
Tachometer....................................................3-25
Taillamps
Turn Signal, Stoplamps and Back-up Lamps......5-48
Theft-Deterrent, Radio.....................................3-54
Theft-Deterrent Systems...................................2-16
Passlock
®...................................................2-16
Throttle System Inspection...............................6-21
Tilt Wheel........................................................ 3-5
12

Tire Inflation Check.........................................6-16
Tire Sidewall Labeling......................................5-52
Tire Size.......................................................5-56
Tire Terminology and Definitions........................5-57
Tires.............................................................5-52
Buying New Tires........................................5-62
Chains.......................................................5-66
Changing a Flat Tire....................................5-68
Compact Spare Tire.....................................5-79
If a Tire Goes Flat.......................................5-67
Inflation - Tire Pressure................................5-59
Inspection and Rotation................................5-60
Uniform Tire Quality Grading.........................5-63
Wheel Alignment and Tire Balance.................5-65
Wheel Replacement.....................................5-65
When It Is Time for New Tires......................5-62
To Use the Engine Coolant Heater....................2-19
Top Strap......................................................1-43
Top Strap Anchor Location...............................1-45
Torque Lock...................................................2-25
Total Weight on Your Vehicle’s Tires..................4-41
Towing
Recreational Vehicle.....................................4-30
Towing a Trailer..........................................4-38
Your Vehicle...............................................4-29
Trailer Brakes.................................................4-41
Transaxle
Fluid, Automatic...........................................5-19
Transaxle Operation, Automatic.........................2-20Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trap-Resistant Trunk Kit...................................2-13
Trip Odometer................................................3-24
Trunk............................................................2-11
Trunk Lamp...................................................3-15
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-6
Turn Signals When Towing a Trailer..................4-43
U
Underbody Flushing Service.............................6-19
Understanding Radio Reception........................3-54
Uniform Tire Quality Grading............................5-63
United States – Customer Assistance.................. 7-4
Used Replacement Wheels..............................5-66
Using Cleaner on Fabric..................................5-81
Using RDS....................................................3-46
VVehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-32
Service Soon Light......................................3-35
Symbols......................................................... iv
13

Vehicle Data Collection and Event Data
Records.....................................................7-10
Vehicle Identification
Number (VIN).............................................5-88
Service Parts Identification Label...................5-88
Vehicle Storage..............................................5-38
Ventilation Adjustment......................................3-21
Visors...........................................................2-15
W
Warning Lights, Gages and Indicators................3-22
Warnings
Hazard Warning Flashers............................... 3-4
Other Warning Devices.................................. 3-5
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washer Fluid, Low Warning Light......................3-34
Washing Your Vehicle......................................5-83
Weatherstrip Lubrication...................................6-17
Weight of the Trailer........................................4-39
Weight of the Trailer Tongue.............................4-40
What Kind of Engine Oil to Use........................5-14
What to Do with Used Oil................................5-16
What to Use..........................................5-20, 5-32
Wheels
Alignment and Tire Balance..........................5-65
Replacement...............................................5-65When to Add Engine Oil..................................5-14
When to Change Engine Oil.............................5-16
When to Check..............................................5-60
When to Check Power Steering Fluid................5-32
When to Inspect the Engine Air Cleaner/Filter.....5-17
When You Are Ready to Leave After Parking
on a Hill.....................................................4-44
Where to Put the Restraint...............................1-42
Why Safety Belts Work..................................... 1-9
Window Lockout.............................................2-15
Windows.......................................................2-14
Power........................................................2-15
Windshield Washer........................................... 3-9
Fluid..........................................................5-32
Windshield Washer Fluid Level Check................6-16
Windshield Wiper
Blade Replacement......................................5-51
Fuses........................................................5-89
Windshield Wiper Lever..................................... 3-8
Winter Driving................................................4-23
Wiper Blade Check.........................................6-17
Y
Your Vehicle and the Environment....................... 6-2
14