service CHEVROLET CLASSIC 2005 Manual PDF

In many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
•Your name, home address, and home
telephone number.
•Telephone number of your location.
•Location of the vehicle.
•Model, year, color, and license plate number.
•Mileage, Vehicle Identification Number (VIN),
and delivery date of the vehicle.
•Description of the problem.
While we hope you never have the occasion to use
our service, it is added security while traveling for
you and your family. Remember, we are only a
phone call away. Chevrolet Roadside Assistance:
1-800-CHEV-USA (1-800-243-8872), text telephone
(TTY) users, call 1-888-889-2438.Chevrolet reserves the right to limit services or
reimbursement to an owner or driver when, in
Chevrolet’s judgement, the claims become excessive
in frequency or type of occurrence.
Roadside Assistance is not part of or included in the
coverage provided by the New Vehicle Limited Warranty.
Chevrolet reserves the right to make any changes or
discontinue the Roadside Assistance program at
any time without notification.
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive
roadside assistance program accessible from anywhere
in Canada or the United States. Please refer to the
Warranty and Owner Assistance Information book.
Courtesy Transportation
To enhance your ownership experience, we and our
participating dealers are proud to offer Courtesy
Transportation, a customer support program for new
vehicles.
7-6

The Courtesy Transportation program is offered to
retail purchase/lease customers in conjunction with
the Bumper-to-Bumper coverage provided by the
New Vehicle Limited Warranty. Several transportation
options are available when warranty repairs are
required. This will reduce your inconvenience during
warranty repairs.
Scheduling Service Appointments
When your vehicle requires warranty service, you
should contact your dealer and request an appointment.
By scheduling a service appointment and advising
your service consultant of your transportation needs,
your dealer can help minimize your inconvenience.
If your vehicle cannot be scheduled into the service
department immediately, keep driving it until it can be
scheduled for service, unless, of course, the problem
is safety-related. If it is, please call your dealership,
let them know this, and ask for instructions.
If the dealer requests that you simply drop the vehicle
off for service, you are urged to do so as early in
the work day as possible to allow for the same
day repair.
Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait, GM helps
to minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealers can provide you with shuttle
service to get you to your destination with minimal
interruption of your daily schedule. This includes
one-way or round trip shuttle service to a destination
up to 10 miles (16 km) from the dealership.
Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement of public transportation expenses may
be available, for up to a maximum of five days. In
addition, should you arrange transportation through a
friend or relative, reimbursement for reasonable
fuel expenses may be available, up to a five-day
maximum. Claim amounts should reflect actual costs
and be supported by original receipts.
7-7

Courtesy Rental Vehicle
Your dealer may arrange to provide you with a courtesy
rental vehicle or reimburse you for a rental vehicle
that you obtain if your vehicle is kept for a warranty
repair. Reimbursement will be limited to a maximum
amount per day and must be supported by receipts. This
requires that you sign and complete a rental agreement
and meet state, local and rental vehicle provider
requirements. Requirements vary and may include
minimum age requirements, insurance coverage, credit
card, etc. You are responsible for fuel usage charges
and may also be responsible for taxes, levies,
usage fees, excessive mileage or rental usage beyond
the completion of the repair.
Generally it is not possible to provide a like-vehicle as a
courtesy rental.
Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is
not part of the New Vehicle Limited Warranty. A
separate booklet entitledWarranty and Owner
Assistance Informationfurnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer.Please contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles,
has a number of sophisticated computer systems
that monitor and control several aspects of the
vehicle’s performance. Your vehicle uses on-board
vehicle computers to monitor emission control
components to optimize fuel economy, to monitor
conditions for airbag deployment and, if so equipped,
to provide anti-lock braking and to help the driver
control the vehicle in difficult driving situations.
7-8

Reporting Safety Defects
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer, or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA in a situation like this,
we certainly hope you’ll notify us. Please call us at
1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
7-10

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual,
and Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc.
on the World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-11

Child Restraints (cont.)
Top Strap Anchor Location............................1-37
Where to Put the Restraint...........................1-35
Chime Level Adjustment..................................3-53
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels........................................5-75
Exterior Lamps/Lenses.................................5-74
Fabric/Carpet..............................................5-71
Finish Care.................................................5-74
Glass Surfaces............................................5-73
Instrument Panel.........................................5-73
Interior Plastic Components...........................5-73
Tires..........................................................5-76
Underbody Maintenance...............................5-76
Vinyl..........................................................5-73
Washing Your Vehicle...................................5-74
Weatherstrips..............................................5-74
Windshield and Wiper Blades........................5-75
Climate Control System...................................3-18
Outlet Adjustment........................................3-21
Comfort Guides, Rear Safety Belt.....................1-23
Compact Spare Tire........................................5-70
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-18Coolant (cont.)
Low Warning Light.......................................3-29
Surge Tank Pressure Cap.............................5-21
Cooling System..............................................5-24
Cruise Control................................................3-10
Cupholder(s)..................................................2-28
Customer Assistance Information
Courtesy Transportation.................................. 7-6
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to
General Motors........................................7-10
Reporting Safety Defects to the
United States Government.........................7-10
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Delayed Headlamps........................................3-14
Delayed Locking............................................... 2-8
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-16
3

Door
Ajar Light...................................................3-34
Delayed Locking........................................... 2-8
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-11
Six-Way Power Seat...................................... 1-3
Driving
At Night.....................................................4-13
City...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-14
Rocking Your Vehicle to Get it Out.................4-27
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-79
Engine Compartment Fuse Block...................5-83
Fuses and Circuit Breakers...........................5-80
Headlamp Wiring.........................................5-79Electrical System (cont.)
Instrument Panel Fuse Block.........................5-80
Power Windows and Other Power Options......5-79
Windshield Wiper Fuses...............................5-79
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-34
Check and Service Engine Soon Light............3-30
Coolant......................................................5-18
Coolant Heater............................................2-18
Coolant Temperature Gage...........................3-29
Cooling System Inspection............................6-21
Engine Compartment Overview......................5-12
Exhaust.....................................................2-25
Oil .............................................................5-13
Overheating................................................5-22
Starting......................................................2-17
Entry/Exit Lighting...........................................3-16
Event Data Recorders (EDR)............................. 7-8
Extender, Safety Belt.......................................1-25
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-76
Fixed Mast Antenna........................................3-53
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-60
4

Light (cont.)
Charging System.........................................3-27
Door Ajar...................................................3-34
Highbeam On.............................................3-34
Low Coolant Warning...................................3-29
Low Washer Fluid Warning...........................3-34
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-32
Passlock
®Warning.......................................3-33
Safety Belt Reminder...................................3-25
Service Vehicle Soon...................................3-34
Lighting
Entry/Exit...................................................3-16
Loading Your Vehicle.......................................4-27
Lockout Protection..........................................2-11
Locks
Delayed Locking........................................... 2-8
Door........................................................... 2-7
Lockout Protection.......................................2-11
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Long Trip/Highway Scheduled Maintenance........6-12
Loss of Control...............................................4-11
Low Coolant Warning Light..............................3-29
Low Washer Fluid Warning Light.......................3-34
M
Maintenance, Normal Replacement Parts............5-86
Maintenance Schedule
At Each Fuel Fill.........................................6-16
At Least Once a Month................................6-16
At Least Once a Year..................................6-17
At Least Twice a Year..................................6-17
Brake System Inspection..............................6-21
Engine Cooling System Inspection.................6-21
Exhaust System Inspection...........................6-20
Fuel System Inspection................................6-20
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-12
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services..............6-16
Part C - Periodic Maintenance Inspections.......6-20
Part D - Recommended Fluids and
Lubricants...............................................6-22
Part E - Maintenance Record........................6-23
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection...................6-20
Throttle System Inspection............................6-21
7

Maintenance Schedule (cont.)
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Mirrors
Manual Rearview Mirror................................2-27
Outside Convex Mirror.................................2-28
Outside Power Mirrors..................................2-27
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-15
Normal Maintenance Replacement Parts............5-86
O
Odometer......................................................3-24
Odometer, Trip...............................................3-24
Off-Road Recovery..........................................4-10
Oil
Engine.......................................................5-13
Pressure Light.............................................3-32
Older Children, Restraints................................1-26
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21Outside
Convex Mirror.............................................2-28
Power Mirrors.............................................2-27
P
Park (P)
Shifting Into................................................2-23
Shifting Out of............................................2-24
Park (P) Headlamps Off in Park (P)..................3-14
Parking
Brake........................................................2-22
Over Things That Burn.................................2-25
Part A - Scheduled Maintenance Services............. 6-4
Part B - Owner Checks and Services.................6-16
Part C - Periodic Maintenance Inspections..........6-20
Part D - Recommended Fluids and Lubricants....6-22
Part E - Maintenance Record...........................6-23
Passing.........................................................4-10
Passlock
®......................................................2-15
Power............................................................. 1-3
Accessory Outlets........................................3-17
Door Locks.................................................. 2-8
Electrical System.........................................5-79
Retained Accessory (RAP)............................2-17
Steering Fluid.............................................5-29
Windows....................................................2-14
Programmable Automatic Door Locks.................. 2-9
8

Safety Belts (cont.)
Rear Seat Passengers.................................1-19
Right Front Passenger Position......................1-19
Safety Belt Extender....................................1-25
Safety Belt Use During Pregnancy.................1-18
Safety Belts Are for Everyone......................... 1-6
Shoulder Belt Height Adjuster........................1-18
Safety Warnings and Symbols.............................. iii
Seats
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Reclining Seatbacks...................................... 1-4
Six-Way Power Driver.................................... 1-3
Second-Gear Start..........................................2-22
Securing a Child Restraint
Center Rear Seat Position............................1-42
Designed for the LATCH System...................1-40
Rear Outside Seat Position...........................1-40
Right Front Seat Position..............................1-44
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-30
Publications Ordering Information...................7-10
Vehicle Soon Light.......................................3-34
Servicing Your Airbag-Equipped Vehicle..............1-52Setting the Time
Radios with Radio Data Systems (RDS).........3-36
Radios without Radio Data Systems (RDS).....3-36
Sheet Metal Damage.......................................5-76
Shifting Into Park (P).......................................2-23
Shifting Out of Park (P)...................................2-24
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-18
Signals, Turn and Lane-Change.......................... 3-8
Spare Tire
Compact....................................................5-70
Installing....................................................5-63
Removing...................................................5-62
Storing.......................................................5-69
Specifications, Capacities.................................5-85
Speedometer..................................................3-24
Starting Your Engine.......................................2-17
Steering.......................................................... 4-8
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-20
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas
Center Console Storage Area........................2-28
Cupholder(s)...............................................2-28
Glove Box..................................................2-28
Stuck in Sand, Mud, Ice or Snow......................4-26
Sun Visors.....................................................2-14
10