air filter CHEVROLET COBALT 2005 1.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-19
Engine Air Cleaner/Filter................................5-21
Automatic Transaxle Fluid..............................5-22
Manual Transaxle Fluid..................................5-22
Hydraulic Clutch...........................................5-23
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-29
Engine Overheating.......................................5-29
Cooling System............................................5-31
Windshield Washer Fluid................................5-35Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
Headlamp Aiming...........................................5-44
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-48
Center High-Mounted Stoplamp (CHMSL).........5-49
Taillamps and Turn Signal Lamps (Coupe).......5-50
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-51
Back-Up Lamps (Coupe)................................5-52
Replacement Bulbs.......................................5-53
Windshield Wiper Blade Replacement..............5-53
Tires..............................................................5-54
Tire Sidewall Labelling...................................5-56
Tire Terminology and Denitions.....................5-58
Ination - Tire Pressure.................................5-61
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-64
Uniform Tire Quality Grading..........................5-65
Wheel Alignment and Tire Balance..................5-67
Wheel Replacement......................................5-67
Tire Chains..................................................5-68
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
C. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 5-15.
D. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-36andHydraulic Clutch
on page 5-23.
E. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-94.F. Remote Positive (+) Terminal. SeeJump Starting on
page 5-40.
G. Remote Negative (−) Terminal. SeeJump Starting
on page 5-40.
H. Engine Coolant Surge Tank. SeeCooling System on
page 5-31.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-35.
5-13

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-35.
B. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 5-23.
E. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-36andHydraulic Clutch
on page 5-23.
F. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-94.
G. Remote Positive (+) Terminal. SeeJump Starting on
page 5-40.
H. Remote Negative (−) Terminal. SeeJump Starting
on page 5-40.
I. Engine Coolant Surge Tank. SeeCooling System on
page 5-31.
J. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15

Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
lter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have a
problem properly disposing of your used oil, ask
your dealer, a service station or a local recycling center
for help.
Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
the location of the engine air cleaner/lter.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace it at the rst oil change after each
50,000 mile (83 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you
are driving in dusty/dirty conditions, inspect the lter
at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
2.2L L4 Engine
To inspect the air cleaner/lter remove the lter from the
vehicle and lightly shake the lter to release loose
dust and dirt. If the lter remains caked with dirt, a new
lter is required.
To inspect or replace the lter, remove the screws that
hold the cover on and lift off the cover. Be sure to
reinstall the cover tightly.
5-21

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.0 lbs 0.45 kg
Cooling System
2.2L Engine 6.8 quarts 6.5 L
2.0L Engine 7.4 quarts 7.0 L
Intercooler System 2.0L Engine 2.0 quarts 1.9 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 13.5 gallons 51.1 L
Transaxle, Automatic (Complete Drain and Rell) 7.0 quarts 6.6 L
Transaxle, Manual (Complete Drain and Rell) 1.8 quarts 1.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.2L L4 FAutomatic
Manual0.04 inch (1.0 mm)
2.0L L4 (Supercharged) P Manual 0.04 inch (1.0 mm)
5-97

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-15. Reset oil life
system. SeeEngine Oil Life System on page 5-19.An Emission Control
Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-21.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-63and “Tire Wear Inspection” inAt Least Once a Month
on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Inspect throttle system.See footnote (g).•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-21.•• •
Change automatic transaxle uid and lter
(severe service only).See footnote (h).•• •
Replace spark plugs.An Emission Control
Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).An
Emission Control Service. See footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service. See footnote (m).•
6-6

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your GM dealer.
Normal Maintenance Replacement Parts
Part GM Part NumberACDelco®Part
Number
Engine Air Cleaner/Filter 21888324 A2956C
Engine Oil Filter 12579143 PF456G
Spark Plugs
2.2L Engine 12569190 41-981
2.0L Supercharged Engine 12787099 PFR6T-10G*
Windshield Wiper Blade (Hook Type)
Driver’s Side — 22 inches (56 cm) 22660359 —
Passenger’s Side — 17 inches (43 cm) 22722576 —
*NGK Part Number
6-14

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-90
Air Cleaner/Filter, Engine.................................5-21
Air Conditioning..............................................3-17
Airbag
Readiness Light..........................................3-25
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-48
How Does an Airbag Restrain?......................1-54
Servicing Your Airbag-Equipped Vehicle..........1-57
What Makes an Airbag Inate?......................1-54
What Will You See After an Airbag Inates?....1-55
When Should an Airbag Inate?....................1-53
Where Are the Airbags?...............................1-50
Antenna, Fixed Mast.......................................3-76
Antenna, XM™ Satellite Radio Antenna System . . 3-76
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-81
Aluminum or Chrome-Plated Wheels..............5-86
Care of Safety Belts....................................5-84
Chemical Paint Spotting...............................5-87Appearance Care (cont.)
Cleaning Exterior Lamps/Lenses....................5-85
Cleaning the Inside of Your Vehicle................5-81
Fabric/Carpet..............................................5-83
Finish Care.................................................5-85
Finish Damage............................................5-87
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-84
Leather......................................................5-83
Sheet Metal Damage...................................5-87
Tires..........................................................5-87
Underbody Maintenance...............................5-87
Vehicle Care/Appearance Materials................5-88
Washing Your Vehicle...................................5-85
Weatherstrips..............................................5-84
Windshield and Wiper Blades........................5-86
Ashtrays........................................................3-17
Audio System(s).............................................3-45
Audio Steering Wheel Controls......................3-75
Care of Your CD Player...............................3-76
Care of Your CDs........................................3-76
Fixed Mast Antenna.....................................3-76
Radio with CD............................3-46, 3-51, 3-60
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-46
1

E
Easy Entry Seat............................................... 1-7
Electrical System
Add-On Equipment......................................5-90
Engine Compartment Fuse Block...................5-94
Floor Console Fuse Block.............................5-92
Fuses and Circuit Breakers...........................5-91
Headlamp Wiring.........................................5-90
Power Windows and Other Power Options......5-91
Windshield Wiper Fuses...............................5-90
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-39
Check and Service Engine Soon Light............3-30
Coolant......................................................5-23
Coolant Heater............................................2-20
Coolant Temperature Warning Light................3-29
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-15
Oil Life System...........................................5-19
Overheating................................................5-29
Starting......................................................2-19Enhanced Traction System (ETS)........................ 4-8
Warning Light.............................................3-28
Entry/Exit Lighting...........................................3-16
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-27
F
Filter
Engine Air Cleaner......................................5-21
Finish Damage...............................................5-87
Fixed Mast Antenna........................................3-76
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-69
Flat Tire, Changing.........................................5-70
Flat Tire, Storing.............................................5-78
Fluid
Automatic Transaxle.....................................5-22
Manual Transaxle........................................5-22
Windshield Washer......................................5-35
Fog Lamp Light..............................................3-33
Fog Lamps....................................................3-15
Folding Rear Seat............................................ 1-8
5