check engine CHEVROLET COBALT 2007 1.G Owner's Guide

Checking Intercooler System Coolant
(2.0L L4 Supercharged Engine Only)
The intercooler system ll neck is located in the
front of the engine compartment, near the center of
the vehicle. SeeEngine Compartment Overview
on page 290for more information on location.
{CAUTION:
Turning the ll neck pressure cap when
the engine and intercooler are hot can
allow steam and scalding liquids to blow
out and burn you badly. Never turn the ll
neck pressure cap — even a little — when
the engine and intercooler are hot.
Park your vehicle on a level surface and turn off the
engine. When the engine is cold, the coolant level
should be visible within the horizontal tube section
of the ll neck. When the engine is warm, the
coolant level could be as high as the FULL HOT line
on the ll neck, or a little higher.
306

CAUTION: (Continued)
Do not run the engine if there is a leak.
If you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If your vehicle is equipped with the 2.2L or
2.4L L4 engine and there seems to be no leak,
with the engine on, check to see if the electric
engine cooling fan is running. If the engine is
overheating, the fan should be running. If it is not,
your vehicle needs service.
If your vehicle is equipped with the
2.0L L4 Supercharged engine and there
seems to be no leak, with the engine on, check to
see if the electric engine cooling fans are running.
If the engine is overheating, the fans should be
running. If they are not, your vehicle needs service.
Notice:Engine damage from running your
engine without coolant is not covered by
your warranty.Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant could require changing sooner,
at 30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would
not be covered by your warranty. Always
use DEX-COOL
®(silicate-free) coolant in
your vehicle.
How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure
could cause your engine to overheat and
be severely damaged.
If you have not found a problem yet, check to
see if coolant is visible in the coolant surge tank.
If coolant is visible but the coolant level is not at the
COLD FILL line, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant at the
coolant surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap,
is cool before you do it. SeeEngine Coolant on
page 302for more information.
313

3. Fill the coolant surge tank with the proper
mixture, to the COLD FILL line on the tank.
Wait about ve minutes, then check to
see if the level is below the COLD FILL line.
If the level is below the line, add additional
coolant to bring the level up to the line.
Repeat this procedure until the level remains
constant at the COLD FILL line for at least
ve minutes.4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot.
Watch out for the engine cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower
than the COLD FILL line, add more of the
proper mixture to the coolant surge tank
until the level reaches the COLD FILL line.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.2.0L L4 Supercharged Engine
If no coolant is visible in the coolant surge tank,
you will need to either see your dealer or refer
to the Dealer Service Manual for a special coolant
service ll procedure to ensure enough coolant
is added. To purchase a service manual, see
Service Publications Ordering Information
on page 430.
316

{CAUTION:
Using a match near a battery can cause
battery gas to explode. People have been
hurt doing this, and some have been
blinded. Use a ashlight if you need
more light.
Be sure the battery has enough water.
You do not need to add water to the battery
installed in your new vehicle. But if a
battery has ller caps, be sure the right
amount of uid is there. If it is low, add
water to take care of that rst. If you don’t,
explosive gas could be present.
Battery uid contains acid that can
burn you. Do not get it on you. If you
accidentally get it in your eyes or on your
skin, ush the place with water and get
medical help immediately.
{CAUTION:
Fans or other moving engine parts can
injure you badly. Keep your hands away
from moving parts once the engine is
running.
5. Check that the jumper cables do not have
loose or missing insulation. If they do, you
could get a shock. The vehicles could
be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will
go to positive (+) or to a remote positive (+)
terminal if the vehicle has one. Negative (−) will
go to a heavy, unpainted metal engine part or
to a remote negative (−) terminal if the vehicle
has one.
Do not connect positive (+) to negative (−)or
you will get a short that would damage the
battery and maybe other parts too. And do
not connect the negative (−) cable to the
negative (−) terminal on the dead battery
because this can cause sparks.
325

Fuses Usage
23 Audio System
24Sensing and Diagnostic Module
(Airbag)
25Engine Control Module,
Transaxle Control Module
26 Door Locks
27 Interior Lights
28 Steering Wheel Control Illumination
29 Power WindowsRelays Usage
30 Climate Control System
31 Empty
32 Retained Accessory Power (RAP)
Engine Compartment Fuse Block
The engine compartment fuse block is located on
the driver’s side of the vehicle. Lift off the cover
to check the fuses. SeeEngine Compartment
Overview on page 290for more information
on location.
386

Maintenance Schedule................................ 394
Introduction............................................... 394
Maintenance Requirements........................ 394
Your Vehicle and the Environment............ 394
Using the Maintenance Schedule............... 395
Scheduled Maintenance............................. 396
Additional Required Services..................... 398
Maintenance Footnotes.............................. 400Owner Checks and Services..................... 402
At Each Fuel Fill....................................... 402
At Least Once a Month............................. 403
At Least Once a Year............................... 403
Recommended Fluids and Lubricants........ 406
Normal Maintenance Replacement Parts.... 408
Engine Drive Belt Routing......................... 409
Maintenance Record.................................. 410
Section 6 Maintenance Schedule
393

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Have you purchased the GM Protection Plan? The
Plan supplements your new vehicle warranties.
See your Warranty and Owner Assistance booklet
or your dealer for details.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance might not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
394

When you go to your GM Goodwrench®dealer for
your service needs, you will know that GM-trained
and supported service technicians will perform
the work using genuine GM parts.
If you want to purchase service information, see
Service Publications Ordering Information on
page 430.
Owner Checks and Services on page 402tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids, and
lubricants to use are listed inRecommended
Fluids and Lubricants on page 406andNormal
Maintenance Replacement Parts on page 408.
When your vehicle is serviced, make sure these
are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of
genuine GM parts.Scheduled Maintenance
When the CHANGE OIL SOON message in the
Driver Information Center (DIC) comes on, it means
that service is required for your vehicle. SeeDIC
Warnings and Messages on page 184. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil life
system may not indicate that vehicle service is
necessary for over a year. However, your engine oil
and lter must be changed at least once a year and
at this time the system must be reset. Your dealer/
retailer has trained service technicians who will
perform this work using genuine parts and reset the
system.
If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System on
page 298for information on the Engine Oil Life
System and resetting the system.
396

When the CHANGE OIL SOON message appears,
certain services, checks, and inspections are
required. Required services are described in the
following for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst
service be MaintenanceI, your second service be
MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay be
required more often.MaintenanceI— Use MaintenanceIif the
CHANGE OIL SOON message comes on within
10 months since the vehicle was purchased
or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the CHANGE
OIL SOON message comes on 10 months or more
since the last service or if the message has not
come on at all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 293. Reset oil life system.
SeeEngine Oil Life System on page 298.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 300.See footnote (k).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 349and “Tire Wear Inspection” inAt Least Once a Month on
page 403.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels. If you have the 2.0L
L4 supercharged engine, check intercooler uid level. Add uid as needed.••
397

(g)Check system for interference or binding and
for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
(h)Change automatic transmission uid and lter
if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C) or
higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require
changing.
(i)Drain, ush, and rell cooling system. This
service can be complex; you should have
your dealer/retailer perform this service. See
Engine Coolant on page 302 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap, and ller neck. Pressure test the cooling
system and pressure cap.(j)A uid loss in any vehicle system could indicate
a problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(k)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(l)If you drive regularly under dusty conditions,
the lter may require replacement more often.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
(n)Drain, ush, and rell intercooler system. This
service can be complex; you should have your
dealer/retailer perform this service. See Engine
Coolant on page 302for what to use. Inspect
hoses. Clean pressure cap and ller neck.
Pressure test the system and pressure cap.
401