engine CHEVROLET COBALT 2007 1.G Repair Manual

Service........................................................ 280
Accessories and Modications................... 280
California Proposition 65 Warning.............. 281
Doing Your Own Service Work.................. 281
Adding Equipment to the Outside of
Your Vehicle.......................................... 282
Fuel............................................................. 282
Gasoline Octane........................................ 283
Gasoline Specications.............................. 283
California Fuel........................................... 283
Additives................................................... 284
Fuels in Foreign Countries........................ 284
Filling the Tank......................................... 285
Filling a Portable Fuel Container............... 287
Checking Things Under the Hood.............. 288
Hood Release........................................... 289
Engine Compartment Overview.................. 290
Engine Oil................................................. 293
Engine Oil Life System.............................. 298
Engine Air Cleaner/Filter............................ 300
Automatic Transaxle Fluid......................... 301
Manual Transaxle Fluid............................. 301Hydraulic Clutch........................................ 302
Engine Coolant.......................................... 302
Coolant Surge Tank Pressure Cap............ 309
Engine Overheating................................... 309
Cooling System......................................... 311
Windshield Washer Fluid........................... 317
Brakes...................................................... 318
Battery...................................................... 321
Jump Starting............................................ 322
Headlamp Aiming........................................ 328
Bulb Replacement....................................... 331
Halogen Bulbs........................................... 331
Headlamps, Front Turn Signal,
Sidemarker, and Parking Lamps............. 331
Center High-Mounted Stoplamp (CHMSL) ... 333
Taillamps and Turn Signal
Lamps (Coupe)...................................... 334
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan)......................... 334
Back-Up Lamps (Coupe)........................... 335
License Plate Lamp................................... 336
Replacement Bulbs................................... 337
Section 5 Service and Appearance Care
277

Electrical System........................................ 383
Add-On Electrical Equipment..................... 383
Headlamp Wiring....................................... 383
Windshield Wiper Fuses............................ 383
Power Windows and Other Power
Options.................................................. 383Fuses and Circuit Breakers....................... 384
Floor Console Fuse Block......................... 384
Engine Compartment Fuse Block............... 386
Capacities and Specications.................... 390
Section 5 Service and Appearance Care
279

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Engine exhaust, many parts and
systems (including some inside the vehicle), many
uids, and some component wear by-products
contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt
any vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service
work, you should use the proper service manual.
It tells you much more about how to service
your vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 430.
281

Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 82.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 410.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This may
cause wind noise and affect windshield washer
performance. Check with your dealer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important
part of the proper maintenance of your vehicle.
To help keep the engine clean and maintain
optimum vehicle performance, GM recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
The 8th digit of the Vehicle Identication
Number (VIN) shows the code letter or number
that identies your vehicle’s engine. The VIN is at
the top left of the instrument panel. SeeVehicle
Identication Number (VIN) on page 382.
282

Gasoline Octane
If your vehicle has the 2.2L L4 engine (VIN Code F),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less
than 87, you may notice an audible knocking noise
when you drive, commonly referred to as spark
knock. If this occurs, use a gasoline rated at
87 octane or higher as soon as possible. If you are
using gasoline rated at 87 octane or higher and you
hear heavy knocking, your engine needs service.
If your vehicle has the 2.4L L4 engine (VIN Code B)
or the 2.0L Supercharged engine (VIN Code P),
use premium unleaded gasoline with a posted
octane rating of 91 or higher. You may also use
regular unleaded gasoline rated at 87 octane or
higher, but your vehicle’s acceleration may
be slightly reduced, and you may notice a slight
audible knocking noise, commonly referred to
as spark knock. If the octane is less than 87,
you may notice a heavy knocking noise when
you drive. If this occurs, use a gasoline rated
at 87 octane or higher as soon as possible.
Otherwise, you might damage your engine.
If you are using gasoline rated at 87 octane
or higher and you hear heavy knocking, your
engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). General Motors recommends against the
use of gasolines containing MMT. SeeAdditives
on page 284for additional information.
California Fuel
If your vehicle is certied to meet California
Emissions Standards, it is designed to operate on
fuels that meet California specications. See the
underhood emission control label. If this fuel is not
available in states adopting California emissions
standards, your vehicle will operate satisfactorily on
fuels meeting federal specications, but emission
control system performance may be affected. The
malfunction indicator lamp may turn on and your
vehicle may fail a smog-check test. SeeMalfunction
Indicator Lamp on page 174. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the type
of fuel used, repairs may not be covered by your
warranty.
283

Additives
To provide cleaner air, all gasolines in the
United States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your fuel.
However, some gasolines contain only the
minimum amount of additive required to meet
U.S. Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves clean,
or if your vehicle experiences problems due to
dirty injectors or valves, look for gasoline that is
advertised as TOP TIER Detergent Gasoline. Also,
your dealer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as
ethers and ethanol, and reformulated gasolines
may be available in your area. General Motors
recommends that you use these gasolines if they
comply with the specications described earlier.
However, E85 (85% ethanol) and other fuels
containing more than 10% ethanol must not be
used in vehicles that were not designed for
those fuels.Notice:Your vehicle was not designed for
fuel that contains methanol. Do not use fuel
containing methanol. It can corrode metal parts
in the fuel system and also damage plastic and
rubber parts. That damage would not be
covered under your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you
buy gasoline whether the fuel contains MMT.
General Motors recommends against the use of
such gasolines. Fuels containing MMT can reduce
the life of spark plugs and the performance of
the emission control system may be affected.
The malfunction indicator lamp may turn on.
If this occurs, return to your dealer for service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be
hard to nd. Never use leaded gasoline or any other
fuel not recommended in the previous text on fuel.
Costly repairs caused by use of improper fuel would
not be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business
in the country where you will be driving.
284

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter the
vehicle while pumping fuel. Keep children
away from the fuel pump; never let
children pump fuel.The tethered fuel cap is located behind a hinged
fuel door on the passenger’s side of the vehicle.
To remove the fuel cap, turn it slowly
counterclockwise. The fuel cap has a spring
in it; if the cap is released too soon, it will spring
back to the right.
285

Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
288

Engine Compartment Overview
When you open the hood on the 2.2L L4 engine (2.4L L4 engine similar), here is what you will see:
290

A. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 300.
B. Engine Oil Fill Cap. See “When to Add
Engine Oil” underEngine Oil on page 293.
C. Engine Oil Dipstick (Out of View).
See “Checking Engine Oil” under
Engine Oil on page 293.
D. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 318andHydraulic
Clutch on page 302.
E. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 386.F. Remote Positive (+) Terminal. SeeJump
Starting on page 322.
G. Remote Negative (−) Terminal. SeeJump
Starting on page 322.
H. Engine Coolant Surge Tank. SeeCooling
System on page 311.
I. Windshield Washer Fluid Reservoir.
See “Adding Washer Fluid” underWindshield
Washer Fluid on page 317.
291