warning CHEVROLET COBALT 2008 1.G Workshop Manual

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight and fully seated.
Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may occur.
Be sure the cap is properly and tightly secured.
The coolant surge tank pressure cap must be fully
installed on the coolant surge tank. SeeEngine
Compartment Overview on page 5-12for more
information on location.
Engine Overheating
You will nd an engine coolant temperature warning
light on your vehicle’s instrument panel. SeeEngine
Coolant Temperature Warning Light on page 3-34for
more information.
If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood.
Stay away from the engine if you see or hear
steam coming from it. Just turn it off and get
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam
or coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re.
You or others could be badly burned.
Stop your engine if it overheats, and get out
of the vehicle until the engine is cool.
Notice:If your engine catches re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not
be covered by your warranty.
5-23

If No Steam Is Coming From
Your Engine
An engine coolant temperature warning can indicate
a serious problem. SeeEngine Coolant Temperature
Warning Light on page 3-34.
If you get an engine coolant temperature warning,
but see or hear no steam, the problem may not be
too serious. Sometimes the engine can get a little
too hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer.If you get the engine coolant temperature warning with
no sign of steam, try this for a minute or so:
1. If you have an air conditioner and it is on, turn it off.
2. In heavy traffic, let the engine idle in NEUTRAL (N)
for automatic transmission or NEUTRAL for manual
transmission, while stopped. If it is safe to do so,
pull off the road, shift to PARK (P) or NEUTRAL (N)
and let the engine idle.
3. Turn on your heater to full hot at the highest fan
speed and open the windows as necessary.
If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning does not come back on, you can drive
normally.
If the warning continues and you have not stopped,
pull over, stop, and park your vehicle right away.
If there is still no sign of steam, you can idle the engine
for three minutes while you are parked. If you still
have the warning, turn off the engine and get everyone
out of the vehicle until it cools down.
You may decide not to lift the hood but to get service
help right away.
5-24

2.2L and 2.4L L4 Engines
If no coolant is visible in the coolant surge tank, add
coolant as follows:
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap — even a little — they
can come out at high speed. Never turn the
cap when the cooling system, including the
coolant surge tank pressure cap, is hot. Wait
for the cooling system and coolant surge tank
pressure cap to cool if you ever have to turn
the pressure cap.
{CAUTION:
Adding only plain water to the cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the
proper coolant mixture will. The vehicle’s
coolant warning system is set for the proper
coolant mixture. With plain water or the wrong
mixture, the engine could get too hot but you
would not get the overheat warning. The engine
could catch re and you or others could be
burned. Use a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
5-27

Brakes
Brake Fluid
The brake master
cylinder and, on manual
transmission vehicles,
the clutch hydraulic system
use the same reservoir.
The reservoir is lled with
DOT-3 brake uid.
SeeEngine Compartment Overview on page 5-12for
the location of the reservoir.
There are only two reasons why the brake uid level
in the reservoir might go down. The rst is that the brake
uid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the uid
level goes back up. The other reason is that uid is
leaking out of the brake and/or clutch hydraulic system.
If it is, you should have the brake and/or clutch
hydraulic system xed, since a leak means that sooner
or later the brakes and/or clutch will not work well.It is not a good idea to top off the brake/clutch uid.
Adding uid will not correct a leak. If uid is added when
the brake linings are worn, there will be too much
uid when new brake linings are installed. Add or
remove uid, as necessary, only when work is done
on the brake/clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it can
spill on the engine. The uid will burn if the
engine is hot enough. You or others could be
burned, and your vehicle could be damaged.
Add brake uid only when work is done on the
brake and/or clutch hydraulic system.
When the brake uid falls to a low level, the brake
warning light will come on. SeeBrake System Warning
Light on page 3-31.
5-31

What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-12.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This helps keep
dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake or
clutch hydraulic system, the brakes or clutch
might not work well. This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly damage brake
or clutch hydraulic system parts. For example,
just a few drops of mineral-based oil, such
as engine oil, in the brake or clutch hydraulic
system can damage brake or clutch hydraulic
system parts so badly that they will have
to be replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle.
If you do, wash it off immediately. SeeWashing
Your Vehicle on page 5-99.
Brake Wear
Your vehicle has front disc brakes and could have rear
drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
can come and go or be heard all the time your vehicle
is moving, except when you are pushing on the
brake pedal rmly.
5-32

{CAUTION:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to torque specications in
Capacities and Specifications on page 5-112.
If your vehicle has rear drum brakes, they do not have
wear indicators, but if you ever hear a rear brake
rubbing noise, have the rear brake linings inspected
immediately. Also, the rear brake drums shouldbe removed and inspected each time the tires are
removed for rotation or changing. When you have
the front brake pads replaced, have the rear brakes
inspected, too.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase in
pedal travel. This could be a sign that brake service
might be required.
Brake Adjustment
Every time you make a moderate brake stop, the disc
brakes adjust for wear. If you rarely make a moderate or
heavier stop, then the brakes might not adjust correctly.
If you drive in that way, then — very carefully — make
a few moderate brake stops about every 1,000 miles
(1 600 km), so the brakes will adjust properly.
If your vehicle has rear drum brakes and the brake
pedal goes down farther than normal, the rear drum
brakes might need adjustment. Adjust them by backing
up and rmly applying the brakes a few times.
5-33

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top-quality brake parts.
When you replace parts of the braking system — for
example, when the brake linings wear down and you
need new ones put in — be sure you get new approved
replacement parts. If you do not, the brakes might not
work properly. For example, if someone puts in brake
linings that are wrong for your vehicle, the balance
between the front and rear brakes can change — for
the worse. The braking performance you have come to
expect can change in many other ways if someone puts
in the wrong replacement brake parts.
Battery
Your vehicle has a maintenance free battery. When it is
time for a new battery, see your dealer/retailer for one
that has the replacement number shown on the original
battery’s label.
Your vehicle’s battery is located in the trunk. You do not
need to access the battery to jump start your vehicle.
SeeJump Starting on page 5-34.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
Vehicle Storage
{CAUTION:
Batteries have acid that can burn you and
gas that can explode. You can be badly hurt
if you are not careful. SeeJump Starting
on page 5-34for tips on working around a
battery without getting hurt.
Infrequent Usage: If you drive your vehicle infrequently,
remove the black, negative (−) cable from the battery.
This will help keep the battery from running down.
Extended Storage: For extended storage of your vehicle,
remove the black, negative (−) cable from the battery or
use a battery trickle charger. This will help maintain the
charge of the battery over an extended period of time.
Jump Starting
If your vehicle’s battery has run down, you may want to
use another vehicle and some jumper cables to start your
vehicle. Be sure to use the following steps to do it safely.
5-34

Tire Pressure Monitor Operation
The Tire Pressure Monitor System (TPMS) is designed
to warn the driver when a low tire pressure condition
exists. TPMS sensors are mounted onto each tire
and wheel assembly, excluding the spare tire and wheel
assembly. The TPMS sensors monitor the air pressure
in the vehicle’s tires and transmits the tire pressure
readings to a receiver located in the vehicle.
When a low tire pressure
condition is detected,
the TPMS turns on the
low tire pressure warning
light located on the
instrument panel cluster.
At the same time a message to check the pressure
in a specic tire appears on the Driver Information
Center (DIC) display. The low tire pressure warning
light and the DIC warning message come on at
each ignition cycle until the tires are inated to thecorrect ination pressure. Using the DIC, tire pressure
levels can be viewed by the driver. For additional
information and details about the DIC operation and
displays seeDIC Operation and Displays on page 3-40
andDIC Warnings and Messages on page 3-43.
The low tire pressure warning light may come on in cool
weather when the vehicle is rst started, and then
turn off as you start to drive. This could be an early
indicator that the air pressure in the tire(s) are getting
low and need to be inated to the proper pressure.
A Tire and Loading Information label shows the size of
your vehicle’s original equipment tires and the correct
ination pressure for your vehicle’s tires when they are
cold. SeeLoading Your Vehicle on page 4-27, for an
example of the Tire and Loading Information label and
its location on your vehicle. Also seeInflation - Tire
Pressure on page 5-56.
Your vehicle’s TPMS system can warn you about a low
tire pressure condition but it does not replace normal
tire maintenance. SeeTire Inspection and Rotation
on page 5-63andTires on page 5-49.
Notice:Liquid tire sealants could damage the
Tire Pressure Monitor System (TPMS) sensors.
Sensor damage caused by using a tire sealant
is not covered by your warranty. Do not use
liquid tire sealants.
5-59

TPMS Malfunction Light and Message
The TPMS will not function properly if one or more of
the TPMS sensors are missing or inoperable. When
the system detects a malfunction, the low tire warning
light ashes for about one minute and then stays
on for the remainder of the ignition cycle. A DIC warning
message is also displayed. The low tire warning light
and DIC warning message come on at each ignition
cycle until the problem is corrected. Some of the
conditions that can cause the malfunction light and
DIC message to come on are:
One of the road tires has been replaced with
the spare tire. The spare tire does not have a
TPMS sensor. The TPMS malfunction light and
DIC message should go off once you re-install
the road tire containing the TPMS sensor.
The TPMS sensor matching process was started
but not completed or not completed successfully
after rotating the vehicle’s tires. The DIC message
and TPMS malfunction light should go off once
the TPMS sensor matching process is performed
successfully. See “TPMS Sensor Matching Process”
later in this section.
One or more TPMS sensors are missing or
damaged. The DIC message and the TPMS
malfunction light should go off when the TPMS
sensors are installed and the sensor matching
process is performed successfully. See your
dealer/retailer for service.
Replacement tires or wheels do not match your
vehicle’s original equipment tires or wheels. Tires
and wheels other than those recommended for your
vehicle could prevent the TPMS from functioning
properly. SeeBuying New Tires on page 5-66.
Operating electronic devices or being near facilities
using radio wave frequencies similar to the TPMS
could cause the TPMS sensors to malfunction.
If the TPMS is not functioning it cannot detect or signal a
low tire condition. See your dealer/retailer for service if
the TPMS malfunction light and DIC message comes on
and stays on.
5-60

{CAUTION:
If you use bias-ply tires on your vehicle,
the wheel rim anges could develop
cracks after many miles of driving. A tire
and/or wheel could fail suddenly, causing
a crash. Use only radial-ply tires with the
wheels on your vehicle.
If you must replace your vehicle’s tires with
those that do not have a TPC Spec number,
make sure they are the same size, load range,
speed rating, and construction type (radial
and bias-belted tires) as your vehicle’s
original tires.Vehicles that have a tire pressure monitoring
system could give an inaccurate low-pressure
warning if non-TPC Spec rated tires are installed
on your vehicle. Non-TPC Spec rated tires
may give a low-pressure warning that is higher
or lower than the proper warning level you would
get with TPC Spec rated tires. SeeTire Pressure
Monitor System on page 5-57.
Your vehicle’s original equipment tires are listed
on the Tire and Loading Information Label.
SeeLoading Your Vehicle on page 4-27, for
more information about the Tire and Loading
Information Label and its location on your vehicle.
5-67