check engine CHEVROLET COLORADO 2004 1.G Service Manual

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are necessary
to keep your vehicle in good working condition. Any
damage caused by failure to follow scheduled
maintenance may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

When you go to your GM Goodwrench dealer for your
service needs, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM parts.
If you want to get service information, seeService
Publications Ordering Information on page 7-12.
Owner Checks and Services on page 6-8tells you what
should be checked, when to check it and what you can
easily do to help keep your vehicle in good condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andNormal Maintenance Replacement
Parts on page 6-14. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine GM parts.
Scheduled Maintenance
When the CHANGE OIL light comes on, it means that
service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil life
system may not indicate that vehicle service is
necessary for over a year.However, your engine oil and lter must be changed at
least once a year and at this time the system must
be reset. Your GM Goodwrench dealer has GM-trained
service technicians who will perform this work using
genuine GM parts and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil on page 5-13for information on the Engine
Oil Life System and resetting the system.
When the CHANGE OIL light appears, certain services,
checks and inspections are required. Required services
are described in the following for “MaintenanceI” and
“MaintenanceII.” Generally, it is recommended that your
rst service be MaintenanceI, your second service be
MaintenanceIIand that you alternate MaintenanceIand
MaintenanceIIthereafter. However, in some cases,
MaintenanceIImay be required more often.
MaintenanceI— Use MaintenanceIif the CHANGE
OIL light comes on within ten months since vehicle was
purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on ten months
or more since the last service or if the light has not
come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. Reset oil life system. SeeEngine Oil on
page 5-13.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-18.An Emission Control Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-57.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service (or
every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
drum brake linings for wear or cracks. Inspect disc brake
pads for wear and rotors for surface condition. Inspect
other brake parts, including drums, wheel cylinders,
calipers, parking brake, etc. Check parking
brake adjustment.(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Visually check constant velocity joints,
rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
6-7

(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door and fuel
door hinges, latches and locks (including glove box and
console doors), hood latch assembly, secondary
latch, pivots, spring anchor, release pawl and any
moving seat hardware. Lubricate hood safety lever pivot
and prop rod pivot and tailgate latch bolt, handle
assembly pivot points and hinges. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.(h)Change automatic transmission uid and lter if
the vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-25for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
6-8

At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for
further details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-25for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-57for further
details. Check to make sure the spare tire is stored
securely. Push, pull and then try to rotate or turn
the spare tire. If it moves, tighten it. SeeChanging a
Flat Tire on page 5-74.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
6-9

2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 2-31
if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, contact your GM Goodwrench
dealer for service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to the oor. If the starter works when the clutch
is not pushed all the way down, contact your GM
Goodwrench dealer for service.Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-31if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your GM
Goodwrench dealer for service.
6-10

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
The key should come out only in LOCK.
With a manual transmission, the key should come
out only in LOCK.
Contact your GM Goodwrench dealer if service
is required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the
regular brake.
Contact your GM Goodwrench dealer if service
is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Cargo Lamps................................................... 3-9
CD Messages........................................3-47, 3-58
Center Front Passenger Position, Safety Belts.......1-24
Center High-Mounted Stoplamp (CHMSL)...........5-53
Certication/Tire Label.....................................4-53
Chains, Tires..................................................5-72
CHANGE OIL.................................................3-33
Check Engine Light.........................................3-24
Checking Brake Fluid......................................5-40
Checking Coolant............................................5-27
Checking Engine Oil........................................5-13
Checking the Fluid Level..................................5-20
Checking Things Under the Hood......................5-10
Chemical Paint Spotting.................................5-101
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-46
Older Children.............................................1-31
Securing a Child Restraint Designed for the
LATCH System................................1-48, 1-50
Securing a Child Restraint in a Rear Seat
Position..................................................1-51
Securing a Child Restraint in the Center Front
Seat Position...........................................1-53
Securing a Child Restraint in the Right Front
Seat Position...................................1-53, 1-58Child Restraints (cont.)
Top Strap...................................................1-42
Top Strap Anchor Location............................1-44
Where to Put the Restraint...........................1-41
Chime Level Adjustment..................................3-59
Cigarette Lighter.............................................3-11
Cleaning
Inside of Your Vehicle..................................5-95
Outside of Your Vehicle................................5-98
Underbody Maintenance.............................5-101
Weatherstrips..............................................5-97
Cleaning Aluminum Wheels............................5-100
Cleaning Exterior Lamps/Lenses.......................5-98
Cleaning Fabric/Carpet....................................5-95
Cleaning Glass Surfaces..................................5-97
Cleaning Interior Plastic Components.................5-97
Cleaning Leather............................................5-96
Cleaning the Mirror.........................................2-40
Cleaning the Top of the Instrument Panel...........5-97
Cleaning the Windshield and Wiper Blades.........5-99
Cleaning Tires..............................................5-100
Cleaning Vinyl................................................5-96
Climate Control System...................................3-12
Outlet Adjustment........................................3-14
Clutch, Hydraulic.............................................5-24
Compass Calibration.......................................2-39
3

Driving
At Night.....................................................4-28
City...........................................................4-32
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-33
Hill and Mountain Roads..............................4-36
In Rain and on Wet Roads...........................4-29
Winter........................................................4-38
Driving Across an Incline..................................4-23
Driving Downhill..............................................4-22
Driving in Mud, Sand, Snow or Ice....................4-26
Driving in Water..............................................4-26
Driving On Grades..........................................4-67
Driving on Off-Road Hills.................................4-18
Driving on Snow or Ice....................................4-38
Driving Through Deep Standing Water...............4-31
Driving Through Flowing Water.........................4-32
Driving Uphill..................................................4-20
Driving with a Trailer.......................................4-66
E
Electrical System
Add-On Equipment.....................................5-103
Fuses and Circuit Breakers.........................5-104Electrical System (cont.)
Power Windows and Other Power Options.......5-103
Windshield Wiper Fuses.............................5-103
Emissions Inspection and
Maintenance Programs.................................3-26
ENG (Engine) HOT.........................................3-34
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-42
Check and Service Engine Soon Light............3-24
Coolant......................................................5-25
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-24
Drive Belt Routing.......................................6-15
Engine Compartment Overview......................5-12
Exhaust.....................................................2-36
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-19
Engine Compartment Fuse Block.....................5-104
Engine Oil Additives........................................5-16
Environmental Concerns..................................4-16
Event Data Recorders (EDR)............................7-10
Exit Lighting...................................................3-10
Express Down Windows..................................2-13
Extender, Safety Belt.......................................1-31
Exterior Lamps................................................. 3-6
5