engine CHEVROLET COLORADO 2008 1.G Repair Manual

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Manual Transmission Fluid.............................5-24
Hydraulic Clutch...........................................5-26
Engine Coolant.............................................5-27
Radiator Pressure Cap..................................5-30Engine Overheating.......................................5-30
Cooling System............................................5-32
Engine Fan Noise.........................................5-37
Power Steering Fluid.....................................5-37
Windshield Washer Fluid................................5-38
Brakes........................................................5-39
Battery........................................................5-43
Jump Starting...............................................5-44
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-49
Front Axle......................................................5-50
Headlamp Aiming...........................................5-51
Bulb Replacement..........................................5-51
Halogen Bulbs..............................................5-51
Headlamps..................................................5-52
Front Turn Signal, Parking and Daytime
Running Lamps (DRL)................................5-53
Center High-Mounted Stoplamp (CHMSL).........5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-54
License Plate Lamp......................................5-56
Replacement Bulbs.......................................5-56
Windshield Wiper Blade Replacement..............5-57
Tires..............................................................5-59
Tire Sidewall Labeling...................................5-60
Tire Terminology and Denitions.....................5-63
Section 5 Service and Appearance Care
5-1

Ination - Tire Pressure.................................5-66
High-Speed Operation...................................5-68
Tire Pressure Monitor System.........................5-69
Tire Pressure Monitor Operation.....................5-70
Tire Inspection and Rotation...........................5-74
When It Is Time for New Tires.......................5-76
Buying New Tires.........................................5-76
Different Size Tires and Wheels......................5-78
Uniform Tire Quality Grading..........................5-79
Wheel Alignment and Tire Balance..................5-80
Wheel Replacement......................................5-80
Tire Chains..................................................5-82
If a Tire Goes Flat........................................5-83
Changing a Flat Tire.....................................5-84
Removing the Spare Tire and Tools................5-85
Removing the Flat Tire and Installing the
Spare Tire................................................5-89
Secondary Latch System...............................5-96
Storing a Flat or Spare Tire and Tools............5-99
Spare Tire.................................................5-103
Appearance Care..........................................5-105
Interior Cleaning.........................................5-105
Fabric/Carpet..............................................5-106
Leather......................................................5-107
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-108Care of Safety Belts....................................5-108
Weatherstrips.............................................5-108
Washing Your Vehicle..................................5-109
Cleaning Exterior Lamps/Lenses....................5-109
Finish Care................................................5-110
Windshield and Wiper Blades.......................5-110
Aluminum or Chrome-Plated Wheels
and Trim.................................................5-111
Tires.........................................................5-112
Sheet Metal Damage...................................5-112
Finish Damage...........................................5-112
Underbody Maintenance...............................5-112
Chemical Paint Spotting...............................5-112
Vehicle Care/Appearance Materials................5-113
Vehicle Identication.....................................5-114
Vehicle Identication Number (VIN)................5-114
Service Parts Identication Label...................5-114
Electrical System..........................................5-114
Add-On Electrical Equipment.........................5-114
Windshield Wiper Fuses...............................5-115
Fuses and Circuit Breakers..........................5-115
Engine Compartment Fuse Block...................5-115
Capacities and Specications........................5-119
Capacities and Specications........................5-119
Section 5 Service and Appearance Care
5-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless entry transmitters, may
contain perchlorate materials. Special handling may be
necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work, you
should use the proper service manual. It tells you much
more about how to service your vehicle than this
manual can. To order the proper service manual, see
Service Publications Ordering Information on page 7-16.
Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-74.
5-4

You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-16.
Adding Equipment to the Outside of
the Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This can cause wind
noise and can affect fuel economy and windshield
washer performance. Check with your dealer/retailer
before adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of your vehicle. To help keep the
engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
you might notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, the
engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM specication
D 4814 in the United States or CAN/CGSB-3.5 or
3.511 in Canada. Some gasolines contain an
octane-enhancing additive called methylcyclopentadienyl
manganese tricarbonyl (MMT). We recommend
against the use of gasolines containing MMT. See
Additives on page 5-6for additional information.
5-5

California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance might be affected. The malfunction
indicator lamp could turn on and your vehicle might fail
a smog-check test. SeeMalfunction Indicator Lamp
on page 3-33. If this occurs, return to your authorized
dealer/retailer for diagnosis. If it is determined that
the condition is caused by the type of fuel used, repairs
might not be covered by the vehicle warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, you should not have to add anything to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if your vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline. Also,
your dealer/retailer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.
5-6

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries to
you and others, read and follow all the
instructions on the pump island. Turn off your
engine when you are refueling. Do not smoke
if you are near fuel or refueling your vehicle.
Do not use cellular phones. Keep sparks,
ames, and smoking materials away from fuel.
Do not leave the fuel pump unattended when
refueling your vehicle. This is against the law
in some places. Do not re-enter the vehicle
while pumping fuel. Keep children away from
the fuel pump; never let children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the driver’s side of the vehicle.
To remove the fuel cap, turn it slowly counterclockwise.
While refueling, hang the tethered fuel cap from the
hook on the fuel door.
5-8

{CAUTION:
Fuel can spray out on you if you open the fuel
cap too quickly. If you spill fuel and then
something ignites it, you could be badly burned.
This spray can happen if your tank is nearly full,
and is more likely in hot weather. Open the fuel
cap slowly and wait for any hiss noise to stop.
Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overll the
tank and wait a few seconds after you have nished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible. See
Washing Your Vehicle on page 5-109.
When replacing the fuel cap, turn it clockwise until it
clicks. Make sure the cap is fully installed. The
diagnostic system can determine if the fuel cap has
been left off or improperly installed. This would allow fuel
to evaporate into the atmosphere. If the fuel cap is
not properly installed, the FUEL CAP message
will appear on the Driver Information Center (DIC) and
the check engine light will be lit on the instrument
panel cluster. SeeDIC Warnings and Messages on
page 3-40andMalfunction Indicator Lamp on page 3-33
for more information.
{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer/retailer can get one
for you. If you get the wrong type, it may not t
properly. This may cause your malfunction indicator
lamp to light and may damage your fuel tank and
emissions system. SeeMalfunction Indicator Lamp
on page 3-33.
5-9

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the fuel vapor. You
can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense fuel only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping fuel.
Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-10

Engine Compartment Overview
When you open the hood on the 2.9L engine (3.7L engine similar), you will see the following:
5-12

A. Windshield Washer Fluid. See “Adding Washer
Fluid” underWindshield Washer Fluid on page 5-38.
B. Engine Coolant Recovery Tank. SeeEngine
Coolant on page 5-27.
C. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
D. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid on
page 5-37.
E. Automatic Transmission Fluid Dipstick (If Equipped).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
G. Radiator Pressure Cap. SeeCooling System on
page 5-32.H. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-44.
I. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-44.
K. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-39.
L. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-115.
M. Battery. SeeBattery on page 5-43.
N. Hydraulic Clutch Fluid Reservoir (If Equipped). See
Hydraulic Clutch on page 5-26.
5-13