maintenance CHEVROLET CORVAIR 1965 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine A WORD FROM CHEVROLET ...
This Owner~ Guide contains important information regarding the operation
and maintenance of your Corvair.
In order to obtain maximum enjoyment and usage from your car, we sug­
gest that you familiarize yourself with the contents of this booklet and follow
the recommendations outlined.
Your Chevrolet dealer has the trained personnel and specialized equipment
to properly service your Corvair. Have
him inspect your car and perform any
maintenance or adjustments required.
We would like to take this opportunity to thank you for choosing a Chevrolet
product-and assure you of our continuing interest in your motoring pleasure and
satisfaction.

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Corvair
Operating Instructions ..................................... 2
Instruments. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8
Controls ................................................. 10
Corvair Corsa
............................................... 22
Corvair Greenbrier ......................................... 24
Cleaning Hints ............................................. 30
Maintenance and Lubrication ................................. 32
Specifications
.............................................. 44
Service Accessories .......................................... 46
Minor Trouble Shooting Guide ............................... .47
Minor Trouble Shooting Procedures ................ , ........... 48
Index ...................................................... 51
Owner Protection Plan .......................... Inside Back Cover
All information contained in this booklet is based on the lat.st product information available at th.
time of printing. The right is reserved to make changes at any time without notice.
SECOND EDITION JAN., 1965

Downloaded from www.Manualslib.com manuals search engine OPERATING INSTRUCTIONS
Sound design and precIsion manufacturing methods
will permit you to operate your new Corvair without
adhering to a formal "break-in" schedule. However,
during the first few hundred miles of driving you can,
by observing a few simple precautions, add to the future
performance and economy of your car.
It is recommended that your speed during the first
500 miles be confined to a maximum of 60 MPH, but
do not drive for extended periods at anyone constant
speed, either fast or slow. During this period, avoid full
Proper maintenance and wise operation will com­
bine to help you achieve maximum fuel economy with
your Corvair. Your Authorized Chevrolet Dealer can
properly tune and maintain your car but wise operation
is your responsibility. Give the car sufficient warm-up
throttle starts and unnecessary, quick abrupt stops.
Gentle braking during the first few hundred miles of
operation will result in longer brake life and better
future performance. Avoid unnecessary, hard stops espe­
cially during the first 200 miles of operation since brake
misuse during this period will destroy much future brake
efficiency.
Always drive at a moderate speed until the engine
has completely warmed up.
time, do not make "Full Throttle" starts or unnecessary
skidding stops, and drive at reasonable speeds and as
steady as traffic permits to gain the benefits of all the
economy built into your Corvair.
CAUTION: Carbon monoxide is a poisonous gas produced by the engine of any car. It is odor­
less,
so you cannot detect its presence. Be safe. Never start or run engine in a closed garage,
and do not sit in a parked car with engine running unless windows are open.
2

Downloaded from www.Manualslib.com manuals search engine CORVAIR CORSA
The Corvair Corsa models are operated and main­
tained as outlined for the regular Corvair. Additional
instrumentation and operating instructions peculiar to
Corsa models only are reviewed in the following pages.
A high-performance (140 hp Turbo-Air 164) engine
is provided as the standard engine for Corsa models. The
optionally available turbocharged engine is designed
around the Turbo-Supercharger and all the related parts
22
are necessary for proper performance. Under no con­
ditions should the Turbo-Supercharger be removed and
installed on another car not equipped with the proper
engine.
Break-In Period-We recommend that the supercharger
not be used for the first 500 miles. Keep engine speed
below 2500 rpm to maintain negative readings on the
Manifold Pressure Gauge. From 500 to 1000 miles, short
bursts
are permitted but not sustained runs.
After the first 1000 miles, the car may be
driven to take full advantage of the power
from the supercharger.
Fuel and Engine Oil Requirements~Refer
to "Maintenance and Lubrication."
Air Recirculating Plate -This plate, the
same as used on
Air Conditioned Corvairs,
should be installed and removed as recom­
mended on Page 15.
Detonation -Caused by low grade fuel,
faulty timing, carbon deposits or an over­
filled crankcase, this condition is more serious
than on other engines. If detonation occurs
have your car checked by your Chevrolet
Dealer.

Downloaded from www.Manualslib.com manuals search engine MAINTENANCE AND LUBRICATION
GASOLINE AND ENGINE OIL
In the selection of gasoline and engine oil to be
used, it is best to consider the reputation of the refiner
or marketer. This is the best means of obtaining gasoline
and oil of high quality.
Gasoline
The Corvair Turbo-Air 95 horsepower engine is
designed to operate efficiently on regular grade gas­
olines commonly sold in the United States and Canada.
The
higher horsepower performance engines are
designed to operate efficiently on premium grade gas­
olines commonly sold in the United States and Canada.
Use of regular grade gasolines in these higher per­
formance engines may result ,in excessive knocking.
Since the octane quality of all regular grade or of
all premium grade gasolines is not the same and factors
such as altitude, terrain and air temperqture affect oper­
ating efficiency, excessive' knocking may result, even
though you are using the grade of gasoline recom­
mended for your engine. If excessive knocking occurs in
your engine, it may be necessary to use the next higher
grade of gasoline, and if knocking continues, consult
your Authorized Chevrolet Dealer.
If you plan to operate your Corvair outside the
continental limits of the United States or Canada, there
is a possibility that the best fuels available are so low
32
in octane quality that excessive knocking and serious
engine trouble may result from their use. To minimize this
possibility, write to Chevrolet Motor Division, General
Motors Corporation, Service Operations Department,
Detroit, Michigan 48202 giving: Your engine serial num­
ber (see page 44), the compression ratio of your engine
(see page 44) and the country or countries in which you
plan to travel. You will be furnished details of adjust­
ments or modifications which should be made to your
engine by your Chevrolet dealer prior to your departure.
After arriving in a foreign country, contact the nearest
authorized General Motors dealer for brand names of
the best fuels available and advice as to where they
may be purchased.
In all cases excessive knocking should be avoided
as much as possible in order to prevent possible engine
damage. Operation of your car under conditions of con­
tinuous or excessive knocking constitutes misuse of the
engine for which the Chevrolet Division is not responsible
under the terms of the manufacturer's New Vehicle
Warranty.
ENGINE LUBRICATION
The use of a high quality oil of the correct viscosity
is your best assurance of continued reliability and per­
formancefrom your engine. It is recommended that
/ /

Downloaded from www.Manualslib.com manuals search engine PERIODIC MAINTENANCE AND LUBRICATION
The time or mileage intervals on the following pages
are intended as a general guide for establishing regular
maintenance and lubrication periods for your Corvair.
Sustained heavy duty or high speed operations or oper­
ation under adverse conditions may necessitate more
frequent servicing. For specific recommendations for con­
ditions under which you use your vehicle, consult your
authorized Chevrolet Dealer.
37
ENGINE OIL CHANGE*
See "Engine Lubrication" in previous pages.
OIL FILTER*
Change the filter element every 6000 miles or every
six months, whichever occurs first.
CRANKCASE VENTILA T10N*
Valve Type (Air Conditioned Models)-Test at every
oil change, replace as required.
Fixed Orifice Type-Check at every oil change,
clean every
12,000 miles.
STEERING GEAR
Every 36,000 miles-Remove filler plug and check
lubricant level. If necessary add water resistant EP
lubricant to bring to level of filler plug hole.
* More often under prolonged dusty driving conditions.

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luggage Compartment . . . . . . . . . . . . . . . . . . . . .. 21
Maintenance and lubrication (Periodic) ........ 37
Manifold Pressure Gauge ................... 23
Octane Requirements ....................... 32.
Oil Filter ................................. 37
Parking Brake
Operation ........................... 12
Service
..... ......................... 40
Polishing Your Corvair . . . . . . . . . . . . . . . . . . . . .. 30
Positraction Axle .......................... 7
Pushing to
Start
Manual Transmission ............. .... .. 5
Powerglide . . . . . . . . . . . . . . . . . . . . . . . . .
.. 6
Radios
................................ 16
Rear Axle ............................... 42
Rocking Car-Powerglide . . . . . . . . .. . . . . . . . . .. 7
Seats
......................... " .... 19 & 28
Front Seat Adjustment . . . . . . . . . . . . .. 19 & 28
Rear
Seat-Folding .................... 20
Second Seat . . . . . . . . . . . . . . . . . . . . . . . . .. 29
Service Brakes ............. . . . . . . . . . . . . . .. 12
Serial
and Unit Numbers . . . . . . . . . . . . . . . . . . .. 44
Spare Tire ............................... 35
Specifications . . . . . . . . . . . . .. . . . . . . . . . .. 44 & 45
52
Page
Speedometer ......................... 8 & 23
Starting the Engine ....... . . . . . . . . . . . . . . . . . 3
Steering
linkage .......................... 38
Steering Gear .... ' ................. ' .' . . . .. 37
Switching Tires .................•......... 34
Tachometer .............................. 23
Telescoping Steering Column ............... , 17
Temp-Press Indicator .................... 9 & 23
Tire
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 34
Towing-Powerglide . . . . . . . . . . . . . . . . . . . . . . .. 7
Transmission Manual
Operation ..................... ,. 4-5
Service .......................... 41
Powerglide
Operation . . . . . . . . . . . . . . . . . . . . . .. 5-7
Service ........................ " 41
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . .. 47
Trouble Checks
lighting System
...................... .11
Turn Signal .............................. 11
Warm-up. . . . . . . . . . . . . . . . .. . . . . . . . .. . . . .. 4
Washing Your Corvair . . . . . . . . . . . . . . . . . . . . .. 30
White Sidewall Tires ....................... 31
Windshield Wipers and Washers ........... 13 & 25

Downloaded from www.Manualslib.com manuals search engine CHEVROLET OWNER PROTECTION PLAN
The Chevrolet Motor Division considers it a most important obligation to offer
each
owner a recommended maintenance service guide which will relieve him
of any anxiety and insure that his vehicle is regularly inspected and maintained.
Your Chevrolet
dealer has presented you with.a Chevrolet Owner Protection
Plan Booklet. The Recommended Maintenance
and Lubrication Service items in
this booklet have been worked out by Chevrolet service personnel and cover
items which
are the owner's responsibility to have checked, inspected, adjusted
and lubricated at recommended time or mileage intervals.
If the services are carried out at the prescribed time or mileage intervals,
wear and owner expense will be kept to a minimum. Additiona .I services may
become necessary
as mileage accrues, however, the regular visit that you make
to your Chevrolet
dealer in following this Plan will point out desirable services
as they become necessary.
In the event warranty repair is required on your Corvair, the Chevrolet
Protect-O-Plate affixed to the back cover of your Protection Plan booklet
will
assist in identifying you and your Corvair to your Chevrolet dealer.