cooling CHEVROLET CORVETTE 1994 4.G User Guide

Downloaded from www.Manualslib.com manuals search engine Service and Appearance Care
Remove the nut on the outboard side
of the unit. Then loosen the front and
inboard nuts. For the LT5 engine, loosen
the two inboard nuts. Move the ECM unit
to either side.
Fluid should be added if the fluid level
is at or below the “ADD” mark on the
reservoir. There are additional instructions
on the reservoir cap.
When returning the ECM to its proper
position, make sure the bolts are aligned
with the slots in the bracket. Then gently
push down on the unit. When replacing
the unit, be careful not to over-tighten the
nuts -just tighten them until they are
snug.
. . * 188
Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule
to determine how often to check the
lubricant. See “Periodic Maintenance
Inspections” in the Index.
How to Check Lubricant
If the level is below the bottom of the
filler plug hole, you’ll need to add some
lubricant. Add enough lubricant to raise
the level to the bottom of the filler plug
hole.
What to Use:
To add lubricant when the level is low, use
Axle Lubricant (GM Part
No. 12345977)
or
SAE 8OW-90 GL-5 gear lubricant.
To completely refill after draining,
add 4 ounces (1 18 ml) of Limited-Slip
Differential Lubricant Additive (GM Part
No. 1052358). Then fill to the bottom of
the filler plug hole with Axle Lubricant
(GM Part
No. 12345977) or SAE 8OW-90
GL-5 gear lubricant.
Engine Coolant
The following explains your cooling
system and how to add coolant when
it
is low. If you have a problem with
engine overheating or
if you need to add
coolant to your high fill reservoir, see
“Engine Overheating” in the Index.
The proper coolant for your Corvette will:
0
0
0
0
0
Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 262°F
(128°C).
Protect against rust and corrosion.
Help keep the proper engine
temperature.
Let the warning lights work as they
should.

Downloaded from www.Manualslib.com manuals search engine If you need to replace any of your wheels,
wheel bolts, or wheel nuts, replace them
only with new
GM original equipment
parts. This way,
you will be sure to have
the right wheel, wheel bolts, and wheel
nuts for your Corvette.
NOTICE:
The wrong wheel can also cause
problems with bearing life, brake
cooling, speedometer/odometer
calibration, headlight aim, bumper
height, vehicle ground clearance, and
tire clearance to the body and chassis.
lrire Chains
FICE:
I
Don't use tire chains; they can
damage your vehicle.
Used Replacement Wheels
209 . .

Downloaded from www.Manualslib.com manuals search engine 23 - Injectors #2, 3, 5, 8 (LTI);
Secondary Injector Relays (#1,2
(LT5); Secondary SF1 Control
Modules (LT5)
(10 Amp.)
24 - Turn Signal Flashers (10 Amp.)
25 - Ignition Coil and Ignition Coil
26 - Passive Keyless Entry Module
27 - Instrument Cluster; Driver Module (10 Amp.)
(5 Amp.)
Information Center; Air Bag Derm; Acceleration Slip Regulation
Switch
(15 Amp.)
Transmission Position Switch; One
to Four Shift Solenoid
(10 Amp.)
29 - Primary Cooling Fan Relay Coil;
Secondary Cooling Fan Relay Coil
28 - Backup Lights Switch;
(5 Amp.)
30 - Direct Ignition Module; Camshaft Sensor; Canister Purge Solenoid;
Throttle Position Sensor Buffer
Module; EGR Circuit (LT1);
31
32
Secondary Air Inlet Solenoid
(LT5); Electronic Ignition Control
Module (LT5); One to Four Shift
Relay
( 10 Amp.)
Power Mirror Adjuster Control;
Lighted Rearview Mirror; Visor
Vanity Mirrors
(5 Amp.)
Cruise Control Engage Switch;
Daytime Running Lights Module;
Low Tire Pressure Warning
Module
(5 Amp.)
33 - Engine Control Module (5 Amp.)
34 - Air Bag System (15 Amp.)
35 - Central Control Module (5 Amp.)
36 - Footwell Courtesy Lights; Door
Courtesy Lights; Glove
Compartment Lights; Lighted
Rearview Mirror
(5 Amp.)
37 - Bose Amplifier Relay; Power
Antenna Relay; Cargo
Compartment Lights
(20 Amp.)
Relay
(5 Amp.)
38 - LCD; Tone Generator; Dome Light
39 - Central Control Module (5 Amp.)
40 - Radio Receiver Box (Battery);
Radio Control Head; Passive
Keyless Entry Module
(5 Amp.)
41 - Sport Seat (10 Amp.)
42 - Power Door Lock Switches; Driver
Information Center; Passive
Keyless Entry Module
(20 Amp.)
43 - A/C Programmer (5 Amp.)
44 - Cigar Lighter; Accessory Plug
45 - Hatch or Deck Lid Release Relay
K - Power Seats (30 Amp. Circuit
L - Blank
M - Power Windows (30 Amp: Circuit
N - Blank
P - Blank
(15 Amp.)
(25 Amp.)
Breaker)
Breaker)
221 . I

Downloaded from www.Manualslib.com manuals search engine Service and Appearance Care
. . .222
1 I INTERIOR LIGHTING
20A I
I RH HDLP 30A I I I
h 3 5 I SECONDARY COOLING FAN
40A I
6 I EXTERIOR LIGHTING
60A
I
7 piiiFiAAccsy
I
AIR PUMP
20A I
Forward Lamp Fuse Block
1 - Interior Lighting (20 Amp.)
2 - Primary Cooling Fan (30 Amp.)
3 - LH Headlight Motor (30 Amp.)
4 - RH Headlight Motor (30 Amp.)
5 - Secondary Cooling Fan (40 Amp.)
6 - Exterior Lighting (60 Amp.)
7
- Power Accessory (Power Locks, Hatch, Lighter, Seats)
(60 Amp.)
8 - Air Pump (20 Amp.)
ECM Engine Fuse Block.
1 - Engine Control Module (20 Amp.)
2 - Fuel Pump (20 Amp.)
3 - Anti-lock Brakes; Acceleration Slip
Regulation System
(20 Amp.)
4 - A/C Blower (30 Amp.)
5 - Rear Defogger (40 Amp.)
6 - Ignition (60 Amp.)
7 - Ignition (60 Amp.)
8 - Brake Hydraulics (40 Amp.)
FUEL PUMP
ABS/ASR ECU
A/C BLOWER
IGNITION WA I
8 I BRAKE HYDRAULICS 4OA I

Downloaded from www.Manualslib.com manuals search engine l Service and Appearance Care
Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Air Conditioningt
...... See the refrigerant information label under the hood.
Automatic Transmission
Drain and Refill
....................................... 10.0 pt. (4.7 L)*
Overhaul
............................................ 21.6 pt. (10.2 L)*
VIN Engine Code J ................................... 14.7 qt. (1 3.9 L)
VIN Engine Code
P ................................... 17.8 qt. (16.9 L)
VIN Engine Code J
Cooling System
Crankcase Without Filter Change
................................. 7.6 qt. (7.2 L)*
With Filter Change
.................................... 8.6 qt. (8.1 L)*
Without Filter Change ................................. 4.0 qt. (3.8 L)*
With Filter Change .................................... 4.5 qt. (4.3 L)*
Fuel Tank ............................................ 20.0 gal. (75.7 L)
Manual Transmission (Overhaul)
............................ 4.4 pt. (2.1 L)*
Rear Axle
Lubricant
............................................ 1.5 qt. (1.42 L)*
Limited-Slip Additive
................................. 4.0 oz. (1 18 ml)
VIN Engine
Code
P
tNot all air conditioning refrigerants are the same. If the air conditioning system in
your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not
sure, ask your Chevrolet dealer.
*Recheck fluid level after filling. See Part
6 or the Index.
.. .226

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
Schedule I
Follow Schedule I if your vehicle is
MAINLY driven under one or more of
the following conditions:
0 When most trips are less than 4 miles
(6 km).
When most trips are less than 10 miles
(16 km) and outside temperatures
remain below freezing.
0 When most trips include extended idling and/or frequent low-speed
operation, as in stop-and-go traffic.
0 When operating in dusty areas.
Schedule
I should also be followed if the
vehicle
is used for delivery service. police,
taxi or other commercial applications.
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission warranty or limit recall liability prior to the
completion
of vehicle usefil life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section E: Maintenance Record.”
WHAT TO SERVICE
See “Explanation of Scheduled
Schedules
I and II.
ITEM NO. Maintenance Services” following
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occurs first).
I I
1 I Engine Oil and Filter Change* 1 Every 3,000 miles (5 000 km) or 3 months.
2 I Chassis Lubrication I Every other oil change.
3
Cooling System Service” 4
Engine Adkessory Drive Belt Inspection
Every 30,000 miles (50 000 km) or 24 months.
5 I Transmission Service I
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
6
7
Every 100,000 miles (166 000 km).
Spark Plug Replacement*
Every
30,000 miles (50 000 km).
Spark flug Wire Inspection*?
8 I Air Cleaner Filter Replacement* I
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
9 I Fuel Tank, Cap and Lines Inspection*t Every 30,000 miles (50 000 km).
. . .232

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
Schedule /I
Follow Schedule I1 ONLY if none of
the driving conditions specified in
Schedule
I apply.
* An Emission Control Service.
t The US. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section E: Maintenance Record.”
. . ,234
ITEM NO.
2
3
4
5
6
-
-
7
8
-
9 -
WHAT TO SERVICE
See “Explanation of Scheduled
Maintenance Services” following
Schedules
I and II.
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occursfirst).
Engine Oil Change* Every 7,500 miles (12 500 km) or 12 months.
Oil Filter Change* At fist and every other oil change.
Chassis Lubrication Every
7,500 miles (12 500 krn) or 12 months.
Engine Accessory Drive Belt Inspection
Cooling Svstem Service* Every
30,000 miles (50 000 km) or 24 months.
Transmission Service
I
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Spark Plug Replacement* Every 100,000 miles (166 000 km).
Spark Plug Wire
Inspection*t Every 30,000 miles (50 000 km).
Air Cleaner Filter Replacement* I
See
“Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Fuel Tank, Cap and Lines Inspection*t I Every 30,000 miles (50 000 km).

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
C L Section A: Scheduled Maintenance Services (Cont.)
Explanation of Scheduled
Maintenance Services
Following are explanations of the services
listed in Schedule I and Schedule
11.
The proper fluids and lubricants to use are
listed in Section D. Make sure whoever
services your vehicle uses these. All parts
should be replaced and all necessary
repairs done before you or anyone else
drives the vehicle.
NOTE: To determine your engine’s
displacement and code, see
“Engine Identification” in the
Index.
ITEM
NO. SERVICE
1 Engine Oil and Filter Change* -
Always use SH or SG Energy
Conserving I1 oils of proper
viscosity. The engine requires a
special oil meeting GM Standard
GM4718M. Oils meeting this
Standard may be identified as
synthetic, and should also be
identified as API Service
SH or
SG. However, not all Synthetic
API Service
SH oils will meet
ITEM
NO. SERVICE
this GM Standard. You should
look for and use only an oil that
meets GM Standard GM4718M.
To determine the preferred
viscosity for your vehicle’s
engine (e.g.,
SAE 5W-30 or SAE
10W-30), see “Engine Oil” in
the Index.
Your vehicle has an Engine Oil
Life Monitor. This monitor will
show you when to change the oil
- usually between 3,000 miles
(5 000 km) and 7,500 miles
( 12 500 km) since your last oil
change. Under severe conditions
the indicator may come on before
3,000 miles
(5 000 km). Never
drive your vehicle more than
7,500 miles (12
500 km) or 12
months without an oil change.
The system won’t detect dust in
the oil..
So if you drive in a dusty
area be sure
to change your oil
every 3,000 miles
(5 000 km) or
sooner if the “Change Oil” light
comes on.
ITEM
NO.
2
3
4
SERVICE
Remember to reset the Oil Life
Monitor when the oil has been
changed. For more information, see “Engine Oil Life Monitor”
in the Index.
Chassis Lubrication
- Lubricate
suspension and steering linkage.
Lubricate the transmission shift
linkage, and parking brake cable guides, underbody contact points
and linkage.
Engine Accessory Drive Belt(s) Inspection
- Inspect the belt(s)
for cracks, fraying, wear and
proper tension. Replace as needed. (Belts can have many
small cracks in individual ribs
without affecting performance.)
Cooling System Service*
-
Drain, flush and refill the system with
new or approved recycled
coolant conforming to GM
Specification 1825M. Keep
coolant at the proper mixture as
specified. See “Coolant” in the
* An Emission Control Service.
. . .236

Downloaded from www.Manualslib.com manuals search engine ITEM
NO. SERVICE
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace if
they are cracked, swollen or
deteriorated. Tighten screw-type
hose clamps. Clean the outside of
the radiator and air conditioning
condenser. Wash the pressure cap
and neck.
To help ensure proper operation,
we recommend a pressure test of
both the cooling system and the
pressure cap.
5 Transmission Service - For
manual transmissions, fluid
doesn’t require changing. See
“Periodic Maintenance
Inspection.”
For automatic transmissions,
change both the fluid and filter
every
15,000 miles (25 000 km)
ITEM
NO. SERVICE
if the vehicle is mainly driven
under one or more of these
conditions:
In heavy city traffic where the
outside temperature regularly
reaches
90 OF (32 O C) or
higher.
In hilly or mountainous
terrain.
Uses such as found in taxi,
police car or delivery service.
If you do not use your vehicle
under any of these conditions,
change both
the fluid and
filter every
100,000 miles
(1 66 000 km).
Replace spark plugs with the
proper type. See “Replacement
Parts” in the Index.
6 Spark Plug Replacement* -
7 Spark Plug Wire Inspection*? -
Inspect for burns, cracks or other
damage. Check the boot fit at the
coils and at the spark plugs.
Replace wires as needed.
ITEM
NO. SERVICE
8 Air Cleaner Filter Replacement*-
Replace every
30,000 miles
(50 000 km) or more often under
dusty conditions. Ask your dealer
for the ’proper replacement inter-
vals for your driving conditions.
Inspection*?
- Inspect fuel tank,
cap and lines (including fuel rails
and injection assembly) for
damage or leaks. Inspect fuel cap
gasket for an even filler neck
imprint or any damage. Replace
parts as needed. Periodic replace-
ment of the fuel filter is not
required.
9 Fuel Tank. Cap and Lines
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section
E: Maintenance Record.”
I -I
237. . .

Downloaded from www.Manualslib.com manuals search engine ABS ........................ 125
Acceleration Slip Regulation
System
..................... 126
Accessory Plug
.................. 76
Acrylic Roof Panel
............... 70
Adding Coolant
................ 189
Add-on Electrical Equipment
..... 21 8
Air Bag System ................. 23
How the System Works
......... 24
Servicing Your Air Bag-
Equipped Corvette
........... 26
Readiness Light
................ 24
Air Cleaner
.................... 182
Air Conditioner Controls
......... 106
Air Control Buttons
............. 106
Air Filter Replacement
........... 183
Alignment and Tire Balance. Wheel
. 208
Aluminum Wheels
.............. 2 15
AMPM Stereo
With Cassette Tape Player
...... 11 3
With Cassette Tape and
Compact Disc Player
........ 11 5
Antenna. Power Mast. Care
....... 11 8
Anti-Lock Brakes
.............. ‘125
System Active Light
............ 86
System Warning Light
.......... 85
To Use
..................... 126
Appearance Care
............... 21 0
Appearance Care and Materials .... 21 7
Appearance Care. Service and
..... 171 Ashtray and
Lighter
.............. 75
ASR System
................... 126
Active Light
.................. 87
Off Light .................... 86
Warning Light
................ 86
Audio Systems
................. 112
Audio Systems. Comfort Controls and
................. 105
Automatic Electronic Climate
Control
..................... 108
Air Control Buttons
........... 108
Automatic Control
............ 109
Defogging and Defrosting
Windows
................. 110
Fan
Control Buttons ........... 108
Manual Bi-Level
............. 109
Manual Cooling
.............. 109
-Manual Heating
.............. 109
Manual Ventilation
............ 109
System Problems
............. 110
Temperature Control Switch .... 108
Temperature Sensors
.......... 108
Automatic Transmission
.......... 5 1
Automatic Transmission Fluid
..... 184
Axle. Limited-Slip Rear
........... 56
Axle. Rear
.................... 188
Babies. Smaller Children
Balance. Wheel Alignment and
(Safety Belts)
.............. 28
and Tire
.................... 208 Battery
....................... 195
Battery Replacement. Passive Keyless
Entry System
................. 41
BBB Auto Line
. Alternative
Dispute Resolution Program.
GM Participation in
......... 253
Before Leaving on a Long Trip
.... 135
Belt. Lap-Shoulder
............... 20
Bi-Level
...................... 107
Blizzard. If You’re Caught in a
.... 138
Block Heater. Engine
............. 50
Brakes Adjustment
.................. 194
Anti-Lock (ABS)
............. 125
Fluid
....................... 193
Master Cylinder
.............. 193
Parking
...................... 56
PedalTravel
................. 194
System Parts. Replacing
........ 194
System Warning Light
.......... 84
Wear Indicators. Disc
.......... 194
Braking (Control of a Vehicle)
..... 124
Braking in Emergencies
.......... 127
“Break.In.
.. New Vehicle ......... 46
Brightness Control
............... 67
Bulb Replacement
.............. 195
Back-up Light
............... 198
Center High-Mounted Stoplight
.............. 200. 201
Cornering Light
.............. 199
Fog Lamp
................... 196
261 ...