automatic transmission CHEVROLET CORVETTE 1994 4.G Owner's Manual

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5.
0
0
Reverse the steps.
Align the tabs
to the slots in the
bottom of the assembly before you
replace it.
Install the short knob into the middle
hole first. Then install the longer
knobs into the outer holes.
Automatic Transmission Fluid
When to Check and Change
4 good time to check your automatic
:ransmission fluid level is when the
mgine oil is changed. Refer to the
Maintenance Schedule to determine when
co change your fluid. See “Scheduled
Maintenance Services” in the Index.
How to Check
Because this operation can be a little
iifficult, you may choose to have this
done at a Chevrolet dealership Service
Department.
[f you do it yourself, be sure to follow all
the instructions here, or you could get a
false reading on the dipstick.
NOTICE:
Too much or too little fluid can dam-
age your transmission.
Too much can
mean that some of the fluid could
come out and fall
on hot engine parts
or exhaust system, starting a fire. Be
sure to get an accurate reading if you
check your transmission fluid. Wait
at least 30 minutes before checking
the transmission fluid level if you have
been driving:
0 When outside temperatures are above
0 At high speed for quite a while.
0 In heavy traffic - especially in hot
To get the right reading, the fluid should
be at normal operating temperature, which is
180°F to 200°F (82°C to 93°C).
To check transmission fluid hot: Get
the vehicle warmed up by driving
about
15 miles (24 km) when outside
temperatures are above
50°F (10°C). If
it’s colder than
50°F (10°C)’ drive the
vehicle in
“D’ (Third Gear) until the
engine temperature gage moves and then
remains steady for ten minutes. Then follow the hot check procedures.
To check transmission fluid cold: A cold
check is made after the vehicle has been sitting for eight hours or more with the
engine
off and is used only as a reference.
Let the engine run at idle for five minutes
if outside temperatures are 50” F ( 1 OOC)
or more. If it’s colder than 50°F ( 10°C)’
you may have to idle the engine longer.
Should the fluid level be low during a
90°F (32°C).
weather.
. . .184

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;ake much fluid, generally less than a pint.
Don’t overfill. We recommend you use
mly fluid labeled DEXRON@-111 or
DEXRON@-IIE, because fluids with that
label are made especially for your
automatic transmission. Dama e caused
by fluid other than DEXRON -111 or
DEXRON@-IIE is not covered by your
new vehicle warranty.
0 After adding fluid, recheck the fluid
level as described under “How to
Check.”
obtained, push the dipstick back in all
the way.
D
0 When the correct fluid level is
Manual Transmission Fluid
How to Check:
Because this operation can be difficult,
you may choose to have this done at a
Chevrolet dealership Service Department.
If you do it yourself, be sure to follow all
the instructions here, or you could get a
false reading.
. . .I86
NOTICE:
Too much or too little fluid can
damage your transmission.
Too much
can mean that some of the fluid could
come out and fall on hot engine parts
or exhaust system, starting a fire. Be
sure to get an accurate reading if
you
check your transmission fluid.
:heck the fluid level only when your
mgine is
off, the vehicle is parked on a
eve1 place and the transmission is cool
:nough for you to rest your fingers on
he transmission case. Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to
the bottom of the filler plug hole.
3. If the fluid level is good, install the
plug and be sure it is fully seated. If
the fluid level is low, add more fluid
as described in the next steps.
How to Add Fluid:
Here’s how to add fluid. Refer to the
Maintenance Schedule to determine what
kind of fluid to use. See “Recommended
Fluids and Lubricants”
in the Index.
1. Remove the filler plug.

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I EoA7 I
POWER WINDOW
lu
D
.
Instrument Panel Fuse Block
1 - A/C Module (5 Amp)
2 - Blank
3 - Windshield WiperNVasher Switch
4 - Radio Receiver Box (Ignition)
5 - Heated Mirrors (5 Amp.)
6 - Taillight, Daytime Running Lights
Module (15 Amp.)
Assembly
(30 Amp.)
(5 Amp.)
7 - Horn Relay
(15 Amp.)
*Export Horn
(20 Amp.)
8 - Hazard Flashers; Brake Switch
(20 Amp.)
9 - Crank-Air Bag (5 Amp.)
10 - Crank-Parmeutral Shitch
(Automatic); Clutch (Manual)
(5 Amp.)
11 - RH Illumination (5 Amp.)
12 - LH Illumination (5 Amp.)
13 - Console Illumination (5 Amp.)
14 - Fuel Pump 1 (10 Amp.)
15 - Fuel Pump 2 (LT5) (IO Amp.)
16 - Central Control Module; Daytime
Running Lights Module
(5 Amp.)
17 - Generator; Vacuum Pump (LT5);
Valet Mode (LT5); EGR Circuit
(LT5); Oxygen Sensors (LT5)
(10 Amp.)
and A/C Control Head; Heater and
A/C Programmer; Rear Defog
Relay
(10 Amp.)
19 - Utility Plug (15 Amp.)
20 - Heated Oxygen Sensors (LT1)
(15 Amp.)
21 - Fuel Pump Relay Coil #2 (LT5);
Selective Ride Control Module;
ABS Module; Transmission Clutch
Control Switch (Automatic);
Air Pump Relay; Diverter Valve;
Secondary Bypass Valve (LT5)
(10 Amp.)
22 - Injectors #1,4,6,7 (LT1); Primary
Injectors #1-8 (LT5); Ignition Coil
Module (LT5); Ignition Coil Plate
Connector (LT5) (10 Amp.)
18 - A/C Compressor Clutch; Heater
. . .220

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Air Conditioningmeater Control ....................................... 37
Automatic Transmission Indicator
.................................. 194NA
Backup
......................................................... 1 156
Center High-Mounted Stoplight (except ZR-1)
.......................... 1156
Center High-Mounted Stoplight (ZR-
1) ................................. 891
Console
......................................................... 564
Cornering
....................................................... 1156
DoorCourtesy
.................................................. 212-2
Door Flood
........................................................ 73
Driver Information Center
Floorcourtesy
.................................................... 562
Fog
.............................................................. 896
* .............................................
Front Parking/Turn Signal ....................................... 2057NA
Headlight
..................................................... HP6054
Instrument Cluster
License
........................................................... 24
MirrorFlood
....................................................... 74
MirrorReading
.................................................... 168
Radio
* ...................................................
* .............................................................
Rear Courtesy (Convertible) ......................................... 562
Rear Courtesy (except Convertible)
.................................... 906
Sidemarker
........................................................ 24
Tail/Stop/Turn
................................................... 2057
Underhood
..................................................... 212-2
Visor Vanity Mirror
................................................. 74
"These bulbs are not owner.serviceab1e . See your dealer .
. h . .
223 ...

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Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Air Conditioningt
...... See the refrigerant information label under the hood.
Automatic Transmission
Drain and Refill
....................................... 10.0 pt. (4.7 L)*
Overhaul
............................................ 21.6 pt. (10.2 L)*
VIN Engine Code J ................................... 14.7 qt. (1 3.9 L)
VIN Engine Code
P ................................... 17.8 qt. (16.9 L)
VIN Engine Code J
Cooling System
Crankcase Without Filter Change
................................. 7.6 qt. (7.2 L)*
With Filter Change
.................................... 8.6 qt. (8.1 L)*
Without Filter Change ................................. 4.0 qt. (3.8 L)*
With Filter Change .................................... 4.5 qt. (4.3 L)*
Fuel Tank ............................................ 20.0 gal. (75.7 L)
Manual Transmission (Overhaul)
............................ 4.4 pt. (2.1 L)*
Rear Axle
Lubricant
............................................ 1.5 qt. (1.42 L)*
Limited-Slip Additive
................................. 4.0 oz. (1 18 ml)
VIN Engine
Code
P
tNot all air conditioning refrigerants are the same. If the air conditioning system in
your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re not
sure, ask your Chevrolet dealer.
*Recheck fluid level after filling. See Part
6 or the Index.
.. .226

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NO. SERVICE
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace if
they are cracked, swollen or
deteriorated. Tighten screw-type
hose clamps. Clean the outside of
the radiator and air conditioning
condenser. Wash the pressure cap
and neck.
To help ensure proper operation,
we recommend a pressure test of
both the cooling system and the
pressure cap.
5 Transmission Service - For
manual transmissions, fluid
doesn’t require changing. See
“Periodic Maintenance
Inspection.”
For automatic transmissions,
change both the fluid and filter
every
15,000 miles (25 000 km)
ITEM
NO. SERVICE
if the vehicle is mainly driven
under one or more of these
conditions:
In heavy city traffic where the
outside temperature regularly
reaches
90 OF (32 O C) or
higher.
In hilly or mountainous
terrain.
Uses such as found in taxi,
police car or delivery service.
If you do not use your vehicle
under any of these conditions,
change both
the fluid and
filter every
100,000 miles
(1 66 000 km).
Replace spark plugs with the
proper type. See “Replacement
Parts” in the Index.
6 Spark Plug Replacement* -
7 Spark Plug Wire Inspection*? -
Inspect for burns, cracks or other
damage. Check the boot fit at the
coils and at the spark plugs.
Replace wires as needed.
ITEM
NO. SERVICE
8 Air Cleaner Filter Replacement*-
Replace every
30,000 miles
(50 000 km) or more often under
dusty conditions. Ask your dealer
for the ’proper replacement inter-
vals for your driving conditions.
Inspection*?
- Inspect fuel tank,
cap and lines (including fuel rails
and injection assembly) for
damage or leaks. Inspect fuel cap
gasket for an even filler neck
imprint or any damage. Replace
parts as needed. Periodic replace-
ment of the fuel filter is not
required.
9 Fuel Tank. Cap and Lines
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section
E: Maintenance Record.”
I -I
237. . .

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WHAT TO DO
Lubricate the key lock cylinders with the lubricant specified in Section D.
Lubricate all body door hinges. Also lubricate all hinges and latches, including those for the hood,
rear compartment, glove box door, console door and any folding seat hardware. Section
D tells
you what to use.
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the
regular brake.
....
NOTE: Do not use the accelerator pedal, and be ready to turn off the engine immediately if it
starts.
3. On automatic transmission vehicles, try to start the engine in each gear. The starter should
work only in
“P” (Park) or “N” (Neutral). If the starter works in any other position, your
vehicle heeds service.
On manual transmission vehicles, put the shift lever in “N” (Neutral), push the clutch down
halfway and try to start the engine. The starter should work only when the clutch is pushed
down all the way to the floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
r::. ,; II
U
239. . .

Downloaded from www.Manualslib.com manuals search engine At Least Once a Year (CONT.)
CHECK
OR SERVICE
Brake-Transmission Shift Interlock
- BTSI
(Automatic Transmis-
sion)
Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
Steering Column Lock
WHAT TO DO
1. Before you start, be sure you have enough room around the vehicle. It should be parked on a
2. Firmly apply the parking brake (see “Parking Brake” in the Index if necessary).
NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.
3. With the engine off, turn the key to the “RUN” position, but don’t start the engine. Without
applying the regular brake, try to move the shift lever out of “P” (Park) with normal effort.
If the shift lever moves out of “P” (Park), your vehicle’s BTSI needs service.
level surface.
While parked, and with the parking brake set,
try to turn the key to “LOCK” in each shift lever
position.
0 With an automatic transmission, the key should turn to “LOCK” only when the shift lever is
With a manual transmission, the key should turn to “LOCK” only when the shift lever is in
On vehicles with a key release button, try to turn the key to “LOCK” without pressing the
button. The key should turn to. “LOCK” only with the key button depressed. On all vehicles,
the key should come out only in “LOCK.”
in
“P” (Park).
“R” (Reverse).
. . .240

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CHECK
OR SERVICE ~~ ~
Parking Brake and
Automatic Transmission “P” (Park) Mechanism
Check
Underbody Flushing
WHAT TO DO
Park on a fairly steep hill, with the vehicle facing downhill. Keeping \
your foot on the regular
brake, set the parking brake.
0 To check the parking brake: With the engine runriing and transmission in “N” (Neutral),
slowly remove foot pressure from the regular brake pedal.
Do this until the vehicle is held by
the parking brake only.
brakes.
To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all
At least every spring, use plain water to flush any corrosive mat\
erials from the underbody. Take
care to clean thoroughly any areas where mud and other debris can collect. I I
241 . . .

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Section D: Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM Dealer.
USAGE FLUID/LUBRICANT
Engine Oil
API service SH or SG Energy Conserving I1 oils of the proper viscosity. To determine the
preferred viscosity for your vehicle’s engine, see “Engine Oil” in the Index. The engine requires
a special oil meeting GM Standard GM4718M. Oils meeting this stan\
dard may be identified as
synthetic, and should also be identified as API Service SH. However, not all Synthetic API
Service SH oils will meet this GM Standard.
You should look for and use only an oil that meets
GM Standard GM4718M.
Engine Coolant
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to GM Specification 1825M.
Hydraulic Brake Delco-Supreme
ll@ Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).
System
Hydraulic Clutch System Hydraulic Clutch Fluid
(GM Part No. 12345347 or equivalent).
Parking Brake
Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of
Guides NLGI Grade 2, Category LB or GC-LB.
Power Steering
GM Synthetic Power Steering Fluid (GM Part
No. 12345866 or 12345867 or equivalent).
System
Manual Transmission
Transmission DEXRON@-I11 or
DEXRON@-IIE Automatic Transmission Fluid.
Automatic Manual Transmission Fluid
SAE 5W-30 (GM Part
No. 1052931 or equivalent).
. . .244