cooling CHEVROLET CORVETTE 1999 5.G User Guide

yellowblue
5-14
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap
-- even a little -- they
can come out at high speed. Never turn the cap
when the cooling system, including the coolant
surge tank pressure cap, is hot. Wait for the
cooling system and coolant surge tank pressure
cap to cool if you ever have to turn the
pressure cap.

yellowblue
5-15
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned. Use
a 50/50 mixture of clean, drinkable water and
DEX
-COOL
coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts. So
use the recommended coolant.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.

yellowblue
5-16
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise (left) about one
-quarter turn and
then stop.
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning the pressure cap slowly, and
remove it.
3. Then fill the coolant surge tank with the proper
mixture, to the FULL COLD mark on the coolant
surge tank.

yellowblue
5-17
4. With the coolant surge tank pressure cap off, start the
engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fan(s).
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark on the
coolant surge tank.5. Then replace the pressure cap. Be sure the pressure
cap is hand
-tight.

yellowblue
6-23
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a pre
-set temperature.
When you replace the thermostat, a GM thermostat
is recommended.
Engine Coolant
The cooling system in your vehicle is filled with
DEX
-COOL
engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL
extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, see ªEngine Overheatingº in
the Index.A 50/50 mixture of clean, drinkable water and
DEX
-COOL
coolant will:

Give freezing protection down to
-34F (-37C).

Give boiling protection up to 265F (129C).

Protect against rust and corrosion.

Help keep the proper engine temperature.

Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.

yellowblue
6-24 What to Use
Use a mixture of one-half clean, drinkable water and
one
-half DEX-COOL
coolant which won't damage
aluminum parts. If you use this coolant mixture, you
don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned. Use
a 50/50 mixture of clean, drinkable water and
DEX
-COOL
coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.

yellowblue
6-35 Front Turn Signal Lamps
1. Remove the front fascia close-out panel
attaching bolts.
2. Remove the front fascia close
-out panel.
3. Grasp the cooling duct and pull to release it from the
front fascia, then reposition it. This will give you
better access to the bulb.
4. Squeeze the tab on the socket and turn it
counterclockwise to remove the socket with the bulb.
5. Remove the bulb from the socket.
6. Reverse the steps listed previously with a new bulb.
Front Sidemarker Lamps
1. Follow Steps 1 through 3 in ªFront Turn Signal
Lampsº described previously.
2. Turn the socket one
-quarter of a turn
counterclockwise and pull it out.
3. Pull the bulb straight out of the socket.
4. Reverse the steps listed previously with a new bulb.

yellowblue
6-49 Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory to give you the longest tire life
and best overall performance.
Scheduled wheel alignment and wheel balancing are not
needed. However, if you notice unusual tire wear or
your vehicle pulling one way or the other, the alignment
may need to be reset. If you notice your vehicle
vibrating when driving on a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded. If wheel nuts keep coming loose, the wheel,
wheel bolts and wheel nuts should be replaced. If the
wheel leaks air, replace it (except some aluminum
wheels, which can sometimes be repaired). See your
dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load
-carrying
capacity, diameter, width, offset and be mounted the
same way as the one it replaces.If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
CAUTION:
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous. It
could affect the braking and handling of your
vehicle, make your tires lose air and make you lose
control. You could have a collision in which you or
others could be injured. Always use the correct
wheel, wheel bolts and wheel nuts for replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire
clearance to the body and chassis.

yellowblue
6-72
Fuse Usage
7 Selective Real Time Damping
8 Headlamp Low Beam Right
9 Headlamp High Beam Right
10 Headlamp Low Beam Left
11 Horn
12 Headlamp High Beam Left
13 Fuel Pump
14 Cooling Fan
- Ignition 3
15 Oxygen Sensor
16 Powertrain Control Module
17 Throttle Control
18 Injector 2
19 Engine Ignition
20 BlankFuse Usage
21 Blank
22 Injector 1
23 Powertrain Control Module
24 Air Conditioning
25 Blank
26 Blank
27 Spare
28 Spare
29 Spare
30 Spare
31 Spare
32 Spare
33 Micro Relay
- Air Pump
34 Micro Relay
- Air Conditioner and
Clutch

yellowblue
6-73
Fuse Usage
35 Micro Relay
- Fuel Pump
36 Micro Relay
- Horn
37 Micro Relay
- Rear Fog Lamp
38 Micro Relay
- Back-Up Lamps
39 Micro Relay
- Fog Lamp
40 Micro Relay
- AIR Solenoid
41 Micro Relay
- Selective Real Time
Damping
42 Mini Relay
- Ignition
43 Mini Relay
- Cooling Fan 2
44 Mini Relay
- Cooling Fan 3Fuse Usage
45 Mini Relay
- Cooling Fan 1
46 Maxi
-Fuse - Cooling Fan 2
47 Blank
48 Blank
49 Maxi
-Fuse - Cooling Fan 1
50 Maxi
-Fuse - Air Pump
51 Maxi
-Fuse - Selective Real Time
Damping Electronics
52 Maxi
-Fuse - Anti-Lock Brakes
53 Anti
-Lock Brakes
54 Fuse Puller