air condition CHEVROLET CORVETTE 2003 5.G User Guide

Gasoline Speci®cations
It is recommended that gasoline meet speci®cations
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers Association for better
vehicle performance and engine protection. Gasoline
meeting these speci®cations could provide improved
driveability and emission control system performance
compared to other gasoline.
In Canada, look for the
ªAuto Makers' Choiceº
label on the pump.
California Fuel
If your vehicle is certi®ed to meet California Emission
Standards (see the underhood emission control label), it
is designed to operate on fuels that meet California
speci®cations. If this fuel is not available in states
adopting California emissions standards, your vehicle
will operate satisfactorily on fuels meeting federal
speci®cations, but emission control system performance
may be affected. The malfunction indicator lamp may
turn on (see
Malfunction Indicator Lamp on page 3-38)
and your vehicle may fail a smog-check test. If this
occurs, return to your authorized GM dealer for
diagnosis. If it is determined that the condition is caused
by the type of fuel used, repairs may not be covered
by your warranty.
Canada Only
5-5

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
location of the engine air cleaner/®lter.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/®lter every 15,000 miles
(25 000 km) and replace every 30,000 miles (50 000). If
you are driving in dusty/dirty conditions, inspect the
®lter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/®lter, remove the ®lter from
the vehicle and lightly shake the ®lter to release
loose dust and dirt. If the ®lter remains caked with dirt, a
new ®lter is required.
To inspect or replace the ®lter, do the following:
1. Pull up on the clips on each side to release the
assembly.
5-18

Automatic Transmission Fluid
How to Check
It is not necessary to check the transmission ¯uid level.
A transmission ¯uid leak is the only reason for ¯uid
loss. If a leak occurs, take the vehicle to your dealer
service department and have it repaired as soon
as possible.
There is a special procedure for checking and changing
the transmission ¯uid. Because this procedure is
difficult, you should have this done at your dealer service
department. Contact your dealer for additional
information or the procedure can be found in the service
manual. To purchase a service manual, see
Service
Publications Ordering Information on page 7-10.
Notice:We recommend you use only ¯uid labeled
DEXRONž-III, because ¯uid with that label is
made especially for your automatic transmission.
Damage caused by ¯uid other than DEXRON
ž-III is
not covered by your new vehicle warranty.Change both the ¯uid and ®lter every 50,000 miles
(80 000 km) if the vehicle is mainly driven under one of
these conditions:
·In heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
·In hilly or mountainous terrain.
·High performance operation.
If you do not use your vehicle under one of these
conditions, change the ¯uid and ®lter every
100,000 miles (166 000 km).
See
Scheduled Maintenance on page 6-4for the proper
service intervals for the transmission ¯uid and ®lter.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the ¯uid in your manual transmission
doesn't require changing.
5-20

Adding Coolant
If you need more coolant, add the proper DEX-COOLž
coolant mixtureat the surge tank,but only when the
engine is cool.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When replacing the pressure cap, make sure it is
hand-tight.
Coolant Surge Tank Pressure Cap
Notice:Your pressure cap is a pressure-type
cap and must be tightly installed to prevent coolant
loss and possible engine damage from overheating.
See ªCapacities and Speci®cationsº for more
information.
See
Engine Compartment Overview on page 5-12for
information on location.
Engine Overheating
You will ®nd an engine coolant temperature gage on the
instrument panel cluster and a COOLANT OVER
TEMP message on the Driver Information Center (DIC).
See
Engine Coolant Temperature Gage on page 3-38andDIC Warnings and Messages on page 3-53.
Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
messages COOLANT OVER TEMP and REDUCED
ENGINE POWER are displayed, along with the Check
Engine light, an overheat protection mode which
alternates ®ring groups of cylinders helps prevent engine
damage. In this mode, you will notice a loss in power
and engine performance. This operating mode
allows your vehicle to be driven to a safe place in an
emergency; you may drive up to 50 miles (80 km).
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil
and reset the oil life system. See ªEngine Oilº in
the Index.
5-26

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes won't work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Z06 models are equipped with high performance front
brake linings designed for improved brake performance
under severe use. They will normally exhibit some
low speed noise and you may notice an increase in the
amount of brake dust.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are ®rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Brake linings should always be replaced as complete
axle sets.
See
Brake System Inspection on page 6-13.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
As you make brake stops, your disc brakes
automatically adjust for wear.
5-39

The tire can operate effectively with no air pressure for up
to 200 miles (320 km) at speeds up to 55 mph (90 km/h),
but the tire would then have to be replaced. When a tire is
®lled with air, it provides a cushion between the road and
the wheel. Because you won't have this cushion when
driving on a de¯ated tire, try to avoid potholes that could
damage your wheel and require replacement of it.
Some road hazards can damage a tire beyond repair.
This damage could occur even before you've driven
on the tire in a de¯ated condition. When a tire has been
damaged, or if you've driven any distance on a
de¯ated EMT, check with an authorized Goodyear EMT
Service Center to determine whether the tire can be
repaired or should be replaced. To maintain your
vehicle's extended mobility feature, all replacement tires
must be Extended Mobility Tires. As soon as possible,
contact the nearest authorized GM or Goodyear
EMT servicing facility for inspection and repair or
replacement. To locate the nearest GM or Goodyear
EMT servicing facility, call Roadside Assistance.
For phone numbers and Roadside Assistance details
see
Roadside Assistance Program on page 7-6.
You may also contact Goodyear, for the nearest
authorized EMT servicing facility, by calling
1-800-789-9878.
{CAUTION:
Extended mobility tires are constructed
differently than other tires and could explode
during improper service. You or others could
be injured or killed if you attempt to repair,
replace, dismount, or mount a extended
mobility tire. Let only an authorized EMT
Service Center repair, replace, dismount and
mount extended mobility tires.
The valve stems on your extended mobility tires have
sensors that are part of the Tire Pressure Monitor
(TPM). See
Tire Pressure Monitor System (Except Z06)
on page 5-57. These sensors contain batteries which
are designed to last for 10 years under normal
driving conditions. See your dealer if you ever need to
have a wheel replaced, or if the sensors ever need
replacement.
Notice:Using liquid sealants can damage the tire
valves and tire pressure monitor sensors in your
extended mobility tires. This damage would not be
covered by warranty. Don't use liquid sealants
in your extended mobility tires.
5-55

If you feel that winter tires are needed for your driving
conditions, Goodyear Eagle M+S EMT tires are available
in your original equipment sizes from an authorized
Goodyear EMT retailer. These tires will improve snow
traction while maintaining your vehicle's extended
mobility feature. When using winter tires on your vehicle,
be sure to use them on all four wheels. See
Buying
New Tires on page 5-59.
In¯ation -- Tire Pressure
The Tire±Loading Information label, which is on the rear
edge of the driver's door, shows the correct in¯ation
pressures for your tires when they're cold. ªColdº means
your vehicle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).
Notice:Don't let anyone tell you that underin¯ation
or overin¯ation is all right. It's not. If your tires
don't have enough air (underin¯ation), you can get
the following:
·Too much ¯exing
·Too much heat
·Tire overloading
·Bad wear
·Bad handling
·Bad fuel economyIf your tires have too much air (overin¯ation), you
can get the following:
·Unusual wear
·Bad handling
·Rough ride
·Needless damage from road hazards
When to Check
Check your tires once a month or more.
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can't tell if your tires are properly in¯ated
simply by looking at them. Radial tires may look
properly in¯ated even when they're underin¯ated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and
moisture.
If your vehicle is equipped with the Tire Pressure
Monitor, you can check tire in¯ation pressures while
driving. After you've reached a speed of 15 mph
(24 kmh) or more, press and release the GAGES button
on the Driver Information Center (DIC) until the front
tire pressures are displayed. Then, press and release
the GAGES button for the rear tire pressures.
5-56

Temperature ± A, B, C
The temperature grades are A (the highest), B, and C,
representing the tire's resistance to the generation
of heat and its ability to dissipate heat when tested
under controlled conditions on a speci®ed indoor
laboratory test wheel. Sustained high temperature can
cause the material of the tire to degenerate and
reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a
level of performance which all passenger car tires must
meet under the Federal Motor Vehicle Safety Standard
No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the
minimum required by law.
Warning: The temperature grade for this tire is
established for a tire that is properly in¯ated and not
overloaded. Excessive speed, underin¯ation, or
excessive loading, either separately or in combination,
can cause heat buildup and possible tire failure.
Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory to give you the longest tire life
and best overall performance.
Scheduled wheel alignment and wheel balancing are
not needed. However, if you notice unusual tire wear or
your vehicle pulling one way or the other, the alignment
may need to be reset. If you notice your vehicle
vibrating when driving on a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
5-61

Finish Damage
Any stone chips, fractures or deep scratches in the
®nish should be repaired right away.
Minor chips and scratches can be repaired with touch-up
materials avaliable from your dealer or other service
outlets. Larger areas of ®nish damage can be corrected
in your dealer's body and paint shop.
Magnesium Wheel Finish
Notice:Improper paint repair or re®nishing can
cause corrosion damage to a magnesium wheel. See
your dealer if a magnesium wheel needs paint
repair or re®nishing.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on
the underbody parts such as fuel lines, frame, ¯oor pan
and exhaust system even though they have corrosion
protection.
At least every spring, ¯ush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being ¯ushed.
Your dealer or an underbody car washing system can
do this for you.
Titanium Exhaust System
(Z06 Only)
Time and high performance driving conditions can
cause a color change in titanium exhaust system parts.
This is normal for a titanium surface.
Fiberglass Springs
Notice:Don't use corrosive or acidic cleaning
agents, engine degreasers, aluminum cleaning
agents or other harsh solvents to clean ®berglass
springs; they'll damage the springs.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the paint
surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs ®rst.
5-81

Fuse Usage
5Anti-Lock Brakes, Selective Ride
Control
6 Fog Lamp
7 Blank
8 Headlamp Low-Beam Right
9 Headlamp High-Beam Right
10 Headlamp Low-Beam Left
11 Horn
12 Headlamp High-Beam Left
13 Fuel Pump
14 Cooling Fan ± Ignition 3
15 Oxygen Sensor
16 Powertrain Control Module
17 Throttle Control
18 Injector 2
19 Engine IgnitionFuse Usage
20 Blank
21 Blank
22 Injector 1
23 Powertrain Control Module
24 Air Conditioning
25 Blank
26 Blank
27 Spare
28 Spare
29 Spare
30 Spare
31 Spare
32 Spare
46 Cooling Fan 2
47 Blank
5-90