cooling CHEVROLET CORVETTE 2003 5.G User Guide

1. Park the vehicle on a level surface. You can
remove the coolant surge tank pressure cap
when the cooling system, including the coolant
surge tank pressure cap and upper radiator hose, is
no longer hot. Turn the pressure cap slowly
counterclockwise about one-quarter turn and
then stop.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Then keep turning the pressure cap slowly, and
remove it.3. Then ®ll the coolant surge tank with the proper
mixture, to the FULL COLD mark on the coolant
surge tank.
5-33

4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan(s).
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark on
the coolant surge tank.5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
5-34

If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire clearance to the
body and chassis.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause a crash. When you change
a wheel, remove any rust or dirt from places
where the wheel attaches to the vehicle. In an
emergency, you can use a cloth or a paper
towel to do this; but be sure to use a scraper
or wire brush later, if you need to, to get all the
rust or dirt off.
{CAUTION:
Never use oil or grease on studs or the
threads of the wheel nuts. If you do, the wheel
nuts might come loose and the wheel could
fall off, causing a crash.
5-62

Fuse Usage
5Anti-Lock Brakes, Selective Ride
Control
6 Fog Lamp
7 Blank
8 Headlamp Low-Beam Right
9 Headlamp High-Beam Right
10 Headlamp Low-Beam Left
11 Horn
12 Headlamp High-Beam Left
13 Fuel Pump
14 Cooling Fan ± Ignition 3
15 Oxygen Sensor
16 Powertrain Control Module
17 Throttle Control
18 Injector 2
19 Engine IgnitionFuse Usage
20 Blank
21 Blank
22 Injector 1
23 Powertrain Control Module
24 Air Conditioning
25 Blank
26 Blank
27 Spare
28 Spare
29 Spare
30 Spare
31 Spare
32 Spare
46 Cooling Fan 2
47 Blank
5-90

Fuse Usage
48 Blank
49 Cooling Fan 1
50 Air Pump
51 Selective Ride Control
52 Anti-Lock Brakes
53 Anti-Lock Brakes Electronics
54 Fuse Puller
Relay Usage
33 Air Pump
34 Air Conditioner and Clutch
35 Fuel Pump
36 Horn
Relay Usage
37 Rear Fog Lamp
38 Back-Up Lamps
39 Fog Lamp
40 Blank
41 Blank
42 Ignition 1
43 Cooling Fan 2
44 Cooling Fan 3
45 Cooling Fan 1
5-91

Capacities and Speci®cations
The following approximate capacities are given in English and metric conversions.
Please refer to
Part D: Recommended Fluids and Lubricants on page 6-14for more information.
Capacities and Speci®cations
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.75 lbs 0.79 kg
Automatic Transmission
Drain and Re®ll 5.0 quarts 4.7 L
Overhaul 10.8 quarts 10.2 L
Cooling System 12.6 quarts 11.9 L
Engine Oil with Filter 6.5 quarts 6.1 L
Fuel Tank 18.0 gallons 68.0 L
Manual Transmission (Overhaul) 4.1 quarts 3.8 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ®ll to the appropriate level, as recommended in this
manual. Recheck ¯uid level after ®lling
5-92

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-4
Part B: Owner Checks and Services.................6-8
At Each Fuel Fill............................................6-8
At Least Once a Month...................................6-8
At Least Twice a Year....................................6-9At Least Once a Year.....................................6-9
Part C: Periodic MaintenanceInspections.........6-12
Steering and Suspension Inspection................6-12
Tire and Wheel Inspection.............................6-12
Exhaust System Inspection............................6-12
Fuel System Inspection..................................6-13
Engine Cooling System Inspection...................6-13
Rear Axle Service.........................................6-13
Brake System Inspection................................6-13
Part D: Recommended Fluids and
Lubricants................................................6-14
Part E: Maintenance Record...........................6-16
Section 6 Maintenance Schedule
6-1

75,000 Miles (125 000 km)
qInspect engine air cleaner ®lter. If necessary, replace
the ®lter. If vehicle is driven in dusty/dirty conditions,
inspect ®lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-18for more
information.An Emission Control Service. (See
footnote ².)
90,000 Miles (150 000 km)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
100,000 Miles (166 000 km)
qReplace spark plugs.An Emission Control Service.
qInspect spark plug wires.An Emission Control
Service.
qChange automatic transmission ¯uid and ®lter.
Manual transmission ¯uid doesn't required change.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll the cooling system (or every
60 months since last service, whichever occurs
®rst). See
Engine Coolant on page 5-23for what to
use.An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-7

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Rear Axle Service
Check the gear lubricant level in the rear axle and add if
needed. SeeRear Axle on page 5-46. A ¯uid loss
may indicate a problem. Check the axle and repair it if
needed.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-13

Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-48
Check...........................................................3-38
Engine Light...............................................3-38
Gages Warning Light...................................3-42
Chemical Paint Spotting...................................5-81
Child Restraints..............................................1-26
Child Restraint Systems...............................1-26
Infants and Young Children...........................1-23
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-31
Older Children.............................................1-21
Securing a Child Restraint Designed for
the LATCH System...................................1-33
Securing a Child Restraint in the Passenger
Seat Position...........................................1-34
Top Strap Anchor Location............................1-31
Top Strap...................................................1-30
Cigarette Lighter.............................................3-21
Cleaning Aluminum Wheels..............................5-80
Cleaning Coated Moldings................................5-76
Cleaning Exterior Lamps/Lenses.......................5-78
Cleaning Fabric/Carpet....................................5-75
Cleaning Glass Surfaces..................................5-77
Cleaning Interior Plastic Components.................5-77
Cleaning Leather............................................5-76
Cleaning Removable Roof Panel.......................5-79
Cleaning the Convertible Top............................5-80
Cleaning the Security Shade and
Convenience Net.........................................5-77Cleaning the Top of the Instrument Panel...........5-76
Cleaning Tires................................................5-80
Cleaning Windshield and Wiper Blades..............5-79
Cleaning........................................................5-81
Fiberglass Springs.......................................5-81
Inside of Your Vehicle..................................5-75
Outside of Your Vehicle................................5-78
Titanium Exhaust System..............................5-81
Underbody Maintenance...............................5-81
Weatherstrips..............................................5-77
Climate Control System...................................3-22
Dual Automatic............................................3-22
Outlet Adjustment........................................3-28
Clutch, Hydraulic.............................................5-22
Compact Disc Messages..........................3-70, 3-75
Competitive Driving Mode................................4-11
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-42
Convertible Top..............................................2-49
Lowering the Convertible Top........................2-50
Raising the Convertible Top..........................2-53
Coolant.........................................................3-38
Engine Temperature Gage............................3-38
Heater, Engine............................................2-23
Surge Tank Pressure Cap.............................5-26
Cooling System..............................................5-29
Courtesy Lamps.............................................3-16
Cruise Control.................................................. 3-9
Cupholder(s)..................................................2-39
Current and Past Model Order Forms................7-11
3