service CHEVROLET CORVETTE 2003 5.G Owner's Manual

COOLANT OVER TEMP:You will hear four chimes
and the CHECK GAGES telltale will come on when this
message is displayed. To acknowledge the warning,
press the RESET button. After you press the RESET
button, a message will be displayed and you will hear a
chime every minute until this condition changes. If
you do not press RESET, the message will remain on
the digital display until the condition changes.
If the engine coolant exceeds 255ÉF (124ÉC), this
message is displayed. If you have been operating your
vehicle under normal driving conditions, you should
pull off the road, stop your vehicle and turn off the
engine as soon as possible. You can monitor the coolant
temperature with the GAGES button on the DIC or
the engine coolant gage on the instrument panel cluster.
See
Engine Overheating on page 5-26.
REDUCE ENGINE RPM:You will hear four chimes
when this message is displayed. To acknowledge
the warning, press the RESET button. After you press
the RESET button, a message will be displayed and you
will hear a chime every minute until this condition
changes. If you do not press RESET, the message will
remain on the digital display until the condition
changes.
If the engine oil temperature exceeds 320ÉF (160ÉC),
this message is displayed. You should check the engine
coolant temperature and engine oil level. If your
engine is too hot, see
Engine Overheating on page 5-26.Your vehicle may need service, so see your dealer. You
can monitor the oil temperature with the GAGES
button on the DIC.
HIGH TRANS TEMP (Automatic Transmission
Only):You will hear four chimes when this message is
displayed. To acknowledge this warning, press the
RESET button. After you press the RESET button, the
message will be displayed every 10 minutes until
the condition changes. If you do not press RESET, the
message remains on the display until the condition
changes.
If the transmission ¯uid temperature rises above 270ÉF
(132ÉC) or rises rapidly, this message is displayed.
The transmission may shift gears or apply the torque
converter clutch to reduce the ¯uid temperature. Driving
aggressively or driving on long hills can cause the
transmission ¯uid temperature to be higher than normal.
If this message appears, you may continue to drive at
a slower speed. You should also monitor the
transmission ¯uid temperature and allow it to cool to at
least 230ÉF (110ÉC). The transmission ¯uid temperature
can be monitored with the GAGES button on the
DIC. See
Automatic Transmission Fluid on page 5-20.
You should also check the engine coolant temperature.
If it is also hot, see
Engine Overheating on page 5-26.
If the HIGH TRANS TEMP message is displayed during
normal vehicle operation on ¯at roads, your vehicle
may need service. See your dealer for an inspection.
3-58

SERVICE ACTIVE HANDLING:If the SERVICE
ACTIVE HNDLG message is displayed, there is a
problem with your Active Handling System and your
vehicle needs service. The instrument cluster light
will also be on and a chime will sound. When this
message is displayed, the system is not working. Adjust
your driving accordingly.
ACTIVE HANDLING:Your vehicle is equipped with a
computer controlled system to assist the driver in
controlling the vehicle in difficult driving conditions. You
may feel or hear the system working and see the
ACTIVE HANDLING message displayed in the DIC.
This is normal when the system is operating. Also see
Braking on page 4-6.
LOW TIRE PRESSURE (Except Z06):You will hear
two chimes when this message is displayed. To
acknowledge the warning, press RESET. After you
press RESET, a message will appear every 10 minutes
until this condition changes. This message indicates
that the pressure in one of your tires is less than 25 psi
(172 kPa). Next to the LOW TIRE PRESSURE
message, you can see either LF (left front), LR (left
rear), RF (right front) or RR (right rear) to indicate to you
which tire is low on pressure. You can receive more
than one tire pressure message at a time. To read other
messages that may have been sent at the same time,
press RESET. If a tire pressure message appears on the
DIC, stop as soon as you can. Have the tire pressures
checked and set to those shown on your Tire LoadingInformation Label. See
Extended Mobility Tires (Except
Z06) on page 5-54andTire Pressure Monitor System
(Except Z06) on page 5-57.
{CAUTION:
When the LOW TIRE PRESSURE or FLAT TIRE
message is displayed on the Driver Information
Center, your vehicle's handling capabilities will
be reduced during severe maneuvers. If you
drive too fast, you could lose control of your
vehicle. You or others could be injured. Don't
drive over 55 mph (90 km/h) when the LOW
TIRE PRESSURE or FLAT TIRE message is
displayed. Drive cautiously and check your tire
pressures as soon as you can.
FLAT TIRE (Except Z06):You will hear two chimes
when this message is displayed followed by the
message MAX SPEED 55 MPH (90 km/h). If this
message appears, do not drive your vehicle above this
limit. The next message to appear is REDUCED
HANDLING. Adjust your driving accordingly. To
acknowledge these warnings, press RESET. After you
press RESET, a message will reappear every
10 minutes until this condition changes.
3-59

This message indicates that the pressure in one of your
tires is lower than 5 psi (34 kPa). Next to the FLAT
TIRE message, you can see either LF (left front), LR (left
rear), RF (right front) or RR (right rear) to indicate to
you which tire is ¯at. You can receive more than one tire
pressure message at a time. To read other messages
that may have been sent at the same time, press
RESET. If a tire pressure message appears on the DIC,
stop as soon as you can. Have the tire pressures
checked and set to those shown on your Tire Loading
Information Label. See
Extended Mobility Tires
(Except Z06) on page 5-54andIn¯ation -- Tire Pressure
on page 5-56.
{CAUTION:
When the LOW TIRE PRESSURE or FLAT TIRE
message is displayed on the Driver Information
Center, your vehicle's handling capabilities will
be reduced during severe maneuvers. If you
drive too fast, you could lose control of your
vehicle. You or others could be injured. Don't
drive over 55 mph (90 km/h) when the LOW
TIRE PRESSURE or FLAT TIRE message is
displayed. Drive cautiously and check your tire
pressures as soon as you can.HIGH TIRE PRESSURE ± (LF, LR, RF, RR)
(Except Z06):You will hear two chimes when this
message is displayed. To acknowledge the warning,
press RESET. After you press RESET, a message will
reappear every 10 minutes until this condition changes.
This message indicates that the pressure in one of your
tires is higher than 42 psi (290 kPa). Next to the HIGH
TIRE PRESSURE message, you can see either LF (left
front), LR (left rear), RF (right front) or RR (right rear) to
indicate to you which tire is higher than 42 psi (290 kPa).
You can receive more than one tire pressure message at
a time. To read other messages that may have been sent
at the same time, press RESET. If a tire pressure
message appears on the DIC, stop as soon as you can.
Have the tire pressures checked and set to those shown
on your Tire Loading Information Label. See
Extended
Mobility Tires (Except Z06) on page 5-54andIn¯ation --
Tire Pressure on page 5-56.
SERVICE TIRE MON SYS (Except Z06):If this
message comes on, a part on the Tire Pressure
Monitor (TPM) is not working properly. If you drive your
vehicle while any of the four sensors are missing or
inoperable, the warning will come on in approximately
10 minutes. If all four sensors are missing, the warning
will come on in approximately 15 to 20 minutes. (All the
sensors would be missing, for example, if you put
different wheels on your vehicle without transferring the
sensors.) If the warning comes on and stays on, there
may be a problem with the TPM. See your dealer.
3-60

After you clean the player, press and hold the EJECT
button for ®ve seconds to reset the CLN indicator.
The radio will display --- or CLEANED to show the
indicator was reset.
Cassettes are subject to wear and the sound quality
may degrade over time. Always make sure the cassette
tape is in good condition before you have your tape
player serviced.
Care of Your CDs
Handle discs carefully. Store them in their original cases
or other protective cases and away from direct sunlight
and dust. If the surface of a disc is soiled, dampen
a clean, soft cloth in a mild, neutral detergent solution
and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling discs. Pick up discs by grasping the outer
edges or the edge of the hole and the outer edge.
Care of Your CD Player
The use of CD lens cleaner discs is not advised, due to
the risk of contaminating the lens of the CD optics
with lubricants internal to the CD mechanism.
Fixed Mast Antenna (Z06)
The ®xed mast antenna can withstand most car washes
without being damaged. If the mast should ever
become slightly bent, you can straighten it out by hand.
If the mast is badly bent, as it might be by vandals,
you should replace it.
Check occasionally to be sure the mast is still tightened
to the rear quarter panel.
Power Antenna Mast Care
(Convertible)
Your power antenna will look its best and work well if
it's cleaned from time to time. To clean the antenna mast
do the following:
1. Turn on the ignition and radio to raise the antenna.
2. Dampen a clean cloth with mineral spirits or
equivalent solvent.
3. Wipe the cloth over the mast sections, removing
any dirt.
4. Wipe dry with a clean cloth.
5. Make the antenna go up and down by turning the
radio or ignition off and on.
6. Repeat if necessary.
3-79

Traction Control System (TCS)
Your vehicle has a traction control system called TCS
that limits wheel spin. This is especially useful in slippery
road conditions. The system operates only if it senses
that the rear wheels are spinning too much or are
beginning to lose traction. When this happens, the
system works the rear brakes and reduces engine power
(by closing the throttle and managing engine spark) to
limit wheel spin.
The TRACTION SYS ACTIVE message will come on
when the TCS system is limiting wheel spin. See
DIC Warnings and Messages on page 3-53. You may
feel or hear the system working, but this is normal.
If your vehicle is in cruise control when the TCS system
begins to limit wheel spin, the cruise control will
automatically disengage. When road conditions allow
you to safely use it again, you may re-engage the cruise
control. See
Turn Signal/Multifunction Lever on
page 3-6.The SERVICE TRACTION
SYSTEM message and
the TCS warning light will
come on to let you
know if there's a problem
with your TCS system.
See
DIC Warnings
and Messages on
page 3-53
.
When this light and the SERVICE TRACTION SYSTEM
message are on, the system will not limit wheel spin.
Adjust your driving accordingly.
The TCS system automatically comes on whenever you
start your vehicle. To limit wheel spin, especially in
slippery road conditions, you should always leave the
system on. But you can turn the TCS system off if
you ever need to.
4-9

To turn the system off,
press the button located
on the console. You
can turn the system on or
off at any time by
pressing the ACTIVE
HANDLING button. The
DIC will display the
appropriate message when
you push the button.
Active Handling System
The Active Handling System is a computer controlled
system that helps the driver maintain directional control
of the vehicle in difficult driving conditions. This is
accomplished by selectively applying any one of the
vehicle's brakes.
When you ®rst start your vehicle and begin to drive away
(6 mph (10 km/h)), the message ACT HNDLG WARMING
UP may be displayed in the DIC, the instrument cluster
light will be on, and a chime will sound. This is normal.
You can acknowledge this message by pressing the
RESET button. The Active Handling System performance
is affected until the message, WARM UP COMPLETE, is
displayed in the DIC.The ACT HNDLG WARMING UP message may be
displayed in the DIC after exceeding 12 mph (20 km/h)
for 30 seconds. The Active Handling System is off
until the WARM UP COMPLETE message is displayed.
The ACTIVE HANDLING message will come on
when the system is operating. See
DIC Warnings and
Messages on page 3-53for more information. You
may also feel or hear the system working. This
is normal.
The SERVICE ACTIVE
HNDLG message will be
displayed, the instrument
cluster light will come
on, and a chime will sound
to let you know if there
is a problem with the
system. See
DIC Warnings
and Messages on
page 3-53
for more
information.
When this light and the SERVICE ACTIVE HNDLG
message are on, the system is not operational. Adjust
your driving accordingly.
4-10

Once you are moving on the freeway, make certain you
allow a reasonable following distance.
Expect to move slightly slower at night.
When you want to leave the freeway, move to the
proper lane well in advance. If you miss your exit, do
not, under any circumstances, stop and back up. Drive
on to the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted. Reduce your speed
according to your speedometer, not to your sense
of motion. After driving for any distance at higher
speeds, you may tend to think you are going slower
than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh Ð such as after a day's
work Ð don't plan to make too many miles that ®rst
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll ®nd experienced and able service experts in GM
dealerships all across North America. They'll be
ready and willing to help if you need it.
Here are some things you can check before a trip:
·Windshield Washer Fluid:Is the reservoir full? Are
all windows clean inside and outside?
·Wiper Blades:Are they in good shape?
·Fuel, Engine Oil, Other Fluids:Have you checked
all levels?
·Lamps:Are they all working? Are the lenses clean?
·Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough for
long-distance driving? Are the tires all in¯ated to the
recommended pressure?
·Weather Forecasts:What's the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
·Maps:Do you have up-to-date maps?
4-24

Highway Hypnosis
Is there actually such a condition as ªhighway
hypnosisº? Or is it just plain falling asleep at the wheel?
Call it highway hypnosis, lack of awareness, or
whatever.
There is something about an easy stretch of road with
the same scenery, along with the hum of the tires on the
road, the drone of the engine, and the rush of the
wind against the vehicle that can make you sleepy. Don't
let it happen to you! If it does, your vehicle can leave
the road in
less than a second,and you could crash and
be injured.
What can you do about highway hypnosis? First, be
aware that it can happen.
Then here are some tips:
·Make sure your vehicle is well ventilated, with a
comfortably cool interior.
·Keep your eyes moving. Scan the road ahead and
to the sides. Check your rearview mirrors and your
instruments frequently.
·If you get sleepy, pull off the road into a rest,
service or parking area and take a nap, get some
exercise, or both. For safety, treat drowsiness
on the highway as an emergency.
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in ¯at or rolling terrain.
4-25

Towing
Towing Your Vehicle
Consult your dealer or a professional towing service
if you need to have your disabled vehicle towed.
See
Roadside Assistance Program on page 7-6.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle Ð such as behind a motorhome.
The two most common types of recreational vehicle
towing are known as ªdinghy towingº (towing your
vehicle with all four wheels on the ground) and ªdolly
towingº (towing your vehicle with two wheels on
the ground and two wheels up on a device known as
a ªdollyº).
Your vehicle was not designed to be towed with any of
its wheels on the ground. If your vehicle must be
towed, see ªTowing Your Vehicleº earlier in this section.
Loading Your Vehicle
Two labels on your vehicle show how much weight it
may properly carry. The Tire-Loading Information
label found on the rear edge of the driver's door tells
you the proper size, speed rating and recommended
in¯ation pressures for the tires on your vehicle. It also
gives you important information about the number
of people that can be in your vehicle and the total weight
that you can carry. This weight is called the vehicle
capacity weight and includes the weight of all occupants,
cargo and all nonfactory-installed options.
4-33

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-20
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-35Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Rear Axle.......................................................5-46
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps..................................................5-47
Taillamps and Turn Signal Lamps...................5-49
Back-Up Lamps............................................5-51
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-51
Tires..............................................................5-54
Extended Mobility Tires (Except Z06)...............5-54
In¯ation -- Tire Pressure................................5-56
Tire Pressure Monitor System (Except Z06)......5-57
Tire Rotation................................................5-58
Buying New Tires.........................................5-59
Uniform Tire Quality Grading..........................5-60
Wheel Alignment and Tire Balance..................5-61
Wheel Replacement......................................5-61
Tire Chains..................................................5-64
Lifting Your Vehicle.......................................5-64
If a Tire Goes Flat........................................5-68
Tire In¯ator Kit (Z06 Only).............................5-70
Section 5 Service and Appearance Care
5-1