engine overheat CHEVROLET CORVETTE 2004 5.G User Guide

Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual transmission
doesn’t require changing.
How to Check
Because this operation can be difficult, you may choose
to have this done at your dealership service department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission
is cool enough for you to rest your fingers on the
transmission case.Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add more
fluid as described in the next steps.
5-21

How to Check and Add Fluid
Fluid should be added if the fluid level is below the step
on the inside of the reservoir. There are additional
instructions on the reservoir cap. Put the rubber seal
and cap back on. SeeEngine Compartment Overview
on page 5-12for more information on location.
Engine Coolant
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-23

What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use the proper coolant, you do not
have to add extra inhibitors or additives which claim
to improve the system. These can be harmful.
Checking Coolant
The coolant surge tank is located in the engine
compartment behind the passenger’s side headlamp.
SeeEngine Compartment Overview on page 5-12
for more information on location.
5-24

Coolant Surge Tank Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
SeeEngine Compartment Overview on page 5-12for
information on location.
Engine Overheating
You will find an engine coolant temperature gage on the
instrument panel cluster and a COOLANT OVER
TEMP message on the Driver Information Center (DIC).
SeeEngine Coolant Temperature Gage on page 3-41
andDIC Warnings and Messages on page 3-58.
Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
messages COOLANT OVER TEMP and REDUCED
ENGINE POWER are displayed, along with the Check
Engine light, an overheat protection mode which
alternates firing groups of cylinders helps prevent engine
damage. In this mode, you will notice a loss in power
and engine performance. This operating mode
allows your vehicle to be driven to a safe place in an
emergency; you may drive up to 50 miles (80 km).
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil and
reset the oil life system. SeeEngine Oil on
page 5-13.
5-26

If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood. Stay
away from the engine if you see or hear steam
coming from it. Just turn it off and get
CAUTION: (Continued)
CAUTION: (Continued)
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch re. You
or others could be badly burned. Stop your
engine if it overheats, and get out of the
vehicle until the engine is cool.
See “Overheated Engine Protection Operating
Mode” underEngine Overheating on page 5-26
for information on driving to a safe place in an
emergency.
Notice:If your engine catches re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not be
covered by your warranty. See “Overheated
Engine Protection Operating Mode” underEngine
Overheating on page 5-26for information on driving
to a safe place in an emergency.
5-27

If No Steam Is Coming From Your
Engine
If you get an engine overheat warning but see or hear
no steam, the problem may not be too serious.
Sometimes the engine can get a little too hot when you:
•Climb a long hill on a hot day.
•Stop after high-speed driving.
•Idle for long periods in traffic.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
shift to PARK (P) or NEUTRAL (N) and let the
engine idle.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning does not come back on, you can drive
normally.
If the warning continues and you are not stopped, pull
over, stop, and park your vehicle right away.
If there is still no sign of steam, you can idle the engine
for three minutes while you are parked. If you still
have the warning,turn off the engine and get everyone
out of the vehicleuntil it cools down. Also, see
“Overheated Engine Protection Operating Mode” listed
previously in this section.
You may decide not to lift the hood but to get service
help right away.
5-28

The coolant level should be at or above the FULL COLD
mark. If it is not, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator, water
pump or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
CAUTION: (Continued)
CAUTION: (Continued)
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they are not, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty. See
“Overheated Engine Protection Operating Mode”
in the Index for information on driving to a safe
place in an emergency.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-30

{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
5-32

Electrical System (cont.)
Windshield Wiper Fuses...............................5-92
Emergency Trunk Release Handle
(Convertible Only)........................................2-13
Emissions Inspection and
Maintenance Programs.................................3-44
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-40
Check and Service Engine Soon Light............3-41
Coolant......................................................5-23
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-41
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-12
Exhaust.....................................................2-36
Oil .............................................................5-13
Oil Pressure Gage.......................................3-44
Overheating................................................5-26
Starting......................................................2-21
Engine Compartment Fuse Block......................5-96
Engine Oil Additives........................................5-16
Event Data Recorders (EDR)............................. 7-9
Exit/Entry Lighting...........................................3-17
Express-Down Window....................................2-15
Extended Mobility Tires....................................5-61
Extender, Safety Belt.......................................1-19
Exterior Lamps...............................................3-13F
Filter
Engine Air Cleaner......................................5-18
Finding a Station....................................3-71, 3-77
Finish Care....................................................5-86
Finish Damage...............................................5-89
Fixed Mast Antenna........................................3-89
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-75
Floor Mats.....................................................2-41
Fluid
Automatic Transmission................................5-20
Manual Transmission....................................5-21
Power Steering...........................................5-35
Windshield Washer......................................5-36
FM ...............................................................3-88
Fog Lamps....................................................3-15
Front Air Dam................................................2-19
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-46
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
5

Mirrors (cont.)
Outside Power Heated Mirrors.......................2-38
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-19
Normal Maintenance Replacement Parts............6-13
O
Odometer......................................................3-34
Off-Road Recovery..........................................4-16
Oil
Engine.......................................................5-13
Engine Oil Pressure Gage............................3-44
Older Children, Restraints................................1-19
One to Four Shift Light (Manual Transmission)....2-30
Online Owner Center........................................ 7-3
Operating the Trunk-Mounted CD Changer
with the Radio with Cassette.........................3-83
Operating the Trunk-Mounted CD Changer
with the Radio with CD................................3-84
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-31
Outside
Automatic Dimming Mirror.............................2-39
Convex Mirror.............................................2-39Outside (cont.)
Power Heated Mirrors..................................2-38
Overheated Engine Protection Operating Mode . . . 5-26
Overseas – Customer Assistance........................ 7-5
Owner Checks and Services.............................. 6-8
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-32
Shifting Out of............................................2-34
Parking
Brake........................................................2-31
Over Things That Burn.................................2-35
Parking Your Vehicle.......................................2-35
Passenger Position, Safety Belts.......................1-19
Passing.........................................................4-16
PASS-Key
®....................................................2-18
Plan Ahead When Possible................................ 7-7
Playing a Cassette Tape..................................3-73
Playing a CD.................................................3-79
Playing the Radio...................................3-70, 3-76
Power
Accessory Outlets........................................3-22
Antenna Mast Care......................................3-90
Door Locks.................................................2-10
Electrical System.........................................5-92
9