automatic transmission CHEVROLET CORVETTE 2009 6.G Workshop Manual

Lifting the Vehicle
{CAUTION:
Lifting a vehicle can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to lift your vehicle. To help
prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic transmission shift lever in
P (Park), or shift a manual transmission to
1 (First) or R (Reverse).
3. Turn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks in front of and behind the
wheels.
{CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack, you
could be badly injured or killed. Never get under
a vehicle when it is supported only by a jack.
{CAUTION:
Raising the vehicle with the jack improperly
positioned can damage the vehicle or the vehicle
may fall and cause your or others injury.
5-86

ApplicationCapacities
English Metric
Transmission Fluid
Automatic Transmission (Pan Removal and Filter
Replacement)6.5 qt 6.2 L
Manual Transmission – Base 3.6 qt 3.5 L
Manual Transmission – Z51 4.2 qt 4.0 L
Manual Transmission – Z06 4.5 qt 4.3 L
Manual Transmission – ZR1 4.5 qt 4.3 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling
5-111

Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.2L LS3 V8 WAutomatic
Manual0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
6.2L LS9 V8 R Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
7.0L LS7 V8 E Manual 0.040 in (1.016 mm) 1–8–7–2–6–5–4–3
Engine Data
Engine Horsepower Torque Displacement Compression Ratio
6.2L LS3 V8 without
option NPP430 @ 5900 rpm 424 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS3 V8 with
option NPP436 @ 5900 rpm 428 lb ft @ 4600 rpm 6.2L 10.69:1
6.2L LS9 V8
Supercharged638 @ 6500 rpm 604 lb ft @ 3800 rpm 6.2L 9.10:1
7.0L LS7 V8 505 @ 6300 rpm 470 lb ft @ 4800 rpm 7.0L 11.00:1
5-112

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Except ZR1: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-28.•••
ZR1 Only: Replace engine air cleaner
lter. SeeEngine Air Cleaner/Filter on
page 5-28.• •••••
Change automatic transmission uid and
lter (severe service).See footnote (h).•••
Change automatic transmission uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
6-6

(c)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
fittings, and clamps; replace with genuine parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking, or
contamination. Clean the windshield and wiper blades, if
contaminated. Replace wiper blades that are worn or
damaged. See Windshield Wiper Blade Replacement on
page 5-60 and Windshield and Wiper Blades on
page 5-97 for more information.
(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired. Have any torn or frayed safety
belts replaced. Also see Checking the Restraint Systems
on page 1-60.(f)Lubricate all key lock cylinders and body door hinges.
Lubricate all hinges and latches, including those for the
hood, rear compartment, console door, and any folding
seat hardware. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better, and not stick or
squeak.
(g)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the fluid level checked. Add fluid if needed.
(h)Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
Uses such as high performance operation.
6-8

Coolant Level Check
Check the engine coolant level and, on ZR1 models,
check the intercooler coolant level. Add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-34.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer uid reservoir and add the proper uid if
necessary.
At Least Once a Month
Tire Inspection and Ination Check
Inspect the vehicle’s tires for wear and make sure they
are inated to the correct pressures. SeeInflation - Tire
Pressure on page 5-70.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-32.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. For automatic transmission vehicles, try to start the
engine in each gear. The vehicle should start only in
P (Park) or N (Neutral). If the vehicle starts in any
other position, contact your dealer/retailer for service.
For manual transmission vehicles, put the shift lever
in Neutral, push the clutch pedal down halfway, and
try to start the engine. The vehicle should start only
when the clutch pedal is pushed down all the way to
the oor. If the vehicle starts when the clutch pedal is
not pushed all the way down, contact your dealer/
retailer for service.
6-10

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the vehicle
could move suddenly. If the vehicle moves, you or
others could be injured.
1. Before starting this check, be sure there is enough
room around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-32.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off and without applying the regular
brake, try to move the shift lever out of P (Park)
with normal effort. If the shift lever moves out
of P (Park), contact your dealer/retailer for service.
Parking Brake and Automatic
Transmission P (Park) Mechanism
Check
{CAUTION:
When you are doing this check, the vehicle could
begin to move. You or others could be injured and
property could be damaged. Make sure there is
room in front of the vehicle in case it begins to roll.
Be ready to apply the regular brake at once
should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in N (Neutral),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the P (Park) mechanism’s holding ability:
With the engine running, shift to P (Park). Then
release the parking brake followed by the regular
brake.
Contact your dealer/retailer if service is required.
6-11

Usage Fluid/Lubricant
Manual
TransmissionManual Transmission Fluid
(GM Part No. U.S. 88861800,
in Canada 88861801).
Automatic
TransmissionDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Rear Axle
(Limited-Slip
Differential)DEXRON
®LS Gear Oil. SeeRear
Axle on page 5-55.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor,
and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningWeatherstrip Lubricant
(GM Part No. U.S. 3634770,
in Canada 10953518) or
Dielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
6-13

Audio System.................................................3-80
Audio Steering Wheel Controls....................3-106
Diversity Antenna System............................3-108
Navigation/Radio System,
see Navigation Manual..............................3-95
Radio Reception........................................3-108
Setting the Clock.........................................3-80
Theft-Deterrent Feature...............................3-106
XM™ Satellite Radio Antenna System...........3-108
Audio System(s).............................................3-81
Automatic Door Lock.......................................2-12
Automatic Transmission
Fluid..........................................................5-30
Operation...................................................2-26
B
Battery..........................................................5-50
Exterior Lighting Battery Saver......................3-17
Run-Down Protection...................................3-18
Bluetooth
®.....................................................3-96
Boost Gage...................................................3-49
Brake
Emergencies................................................ 4-6
Brake Fluid....................................................5-44
Brakes..........................................................5-44
System Warning Light..................................3-38
Braking........................................................... 4-4
Braking in Emergencies..................................... 4-6Break-In, New Vehicle.....................................2-21
Bulb Replacement...........................................5-56
Halogen Bulbs............................................5-57
Headlamp Aiming........................................5-56
Headlamps, Front Turn Signal,
and Parking Lamps..................................5-57
High Intensity Discharge (HID) Lighting...........5-56
Replacement Bulbs......................................5-59
Taillamps, Turn Signal, and Stoplamps............5-59
Buying New Tires...........................................5-78
C
Calibration.....................................................2-37
California Fuel.................................................. 5-7
California Perchlorate Materials Requirements....... 5-4
California Proposition 65 Warning....................... 5-4
Canadian Owners................................................ ii
Capacities and Specications..........................5-110
Carbon Monoxide...........................2-13, 2-35, 4-19
Care of
Safety Belts................................................5-95
Cargo Cover..................................................2-53
CD, MP3 .......................................................3-92
Center Console Storage Area...........................2-51
Chains, Tire...................................................5-85
Check
Engine Lamp..............................................3-42
Checking Things Under the Hood......................5-12
2

Engine (cont.)
Oil Pressure Gage.......................................3-46
Overheated Protection Operating Mode...........5-41
Overheating................................................5-39
Starting......................................................2-23
Entry/Exit Lighting...........................................3-18
Event Data Recorders.....................................7-17
Extender, Safety Belt.......................................1-25
Exterior Lamps...............................................3-14
Exterior Lighting Battery Saver..........................3-17
F
Filter
Engine Air Cleaner......................................5-28
Finish Damage.............................................5-100
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-90
Floor Mats.....................................................2-51
Fluid
Automatic Transmission................................5-30
Power Steering...........................................5-42
Windshield Washer......................................5-43
Fog Lamp
Fog ...........................................................3-16
Fog Lamp Light..............................................3-47
Front Air Dam................................................2-21Fuel............................................................... 5-6
Additives...................................................... 5-7
California Fuel.............................................. 5-7
Driving for Better Economy............................. 4-2
Filling a Portable Fuel Container....................5-12
Filling the Tank............................................. 5-9
Fuels in Foreign Countries.............................. 5-8
Gage .........................................................3-48
Gasoline Octane........................................... 5-6
Gasoline Specications.................................. 5-6
Fuses
Engine Compartment Fuse Block.................5-106
Fuses and Circuit Breakers.........................5-103
Instrument Panel Fuse Block.......................5-103
Windshield Wiper.......................................5-102
G
Gage
Boost.........................................................3-49
Engine Coolant Temperature.........................3-41
Engine Oil Pressure.....................................3-46
Fuel..........................................................3-48
Speedometer..............................................3-34
Tachometer.................................................3-34
Voltmeter Gage...........................................3-37
Garage Door Opener.......................................2-44
5