check engine CHEVROLET CORVETTE 2010 6.G Service Manual

When to Check and What to Use
The hydraulic clutch fluid
reservoir cap has this
symbol on it. See Engine
Compartment Overview
on page 6‑14for
reservoir location.
Refer to the Maintenance Schedule for the proper
fluid to use. See Recommended Fluids and Lubricants
on page 7‑10. The fluid requires changing every
two years. See Scheduled Maintenance on page 7‑3.
How to Check and Add Fluid
Visually check the clutch fluid reservoir to make sure
the fluid level is at the MIN (minimum) line on the side
of the reservoir. The hydraulic clutch fluid system
should be closed and sealed.
Do not remove the cap to check the fluid level or to
top‐off the fluid level. Remove the cap only when
necessary to add the proper fluid until the level
reaches the MIN line.
Cooling System (Engine)
The cooling system allows the engine to maintain the
correct working temperature.
7.0L Engine shown, 6.2L Engine similar
A. Electric Engine Cooling Fan
B. Coolant Surge Tank with Pressure Cap
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Checking Coolant
1. Verify that the engine and intercooler are no longer hot.
2. Place a cloth to absorb possible coolant loss under the driver's side bleeder valve (A). 3. Loosen, but do not completely unscrew the bleeder
valve to check for coolant in the system.
4. Tighten the bleeder valve if there is coolant flowing out of the bleeder valve.
5. If there is no coolant flowing out of the bleeder valve, there could be a leak in the system. Tighten
the bleeder valve and contact your dealer/retailer
for service.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 240 000 km
(150,000 miles), whichever occurs first.
The following explains the cooling system and how
to check and add coolant when it is low. If there is
a problem with engine overheating, see Engine
Overheating on page 6‑38.
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What to Use
{WARNING:
Adding only plain water to the cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. The vehicle's coolant warning
system is set for the proper coolant mixture.
With plain water or the wrong mixture, the engine
could get too hot but would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.
Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing else
needs to be added. This mixture:
.Gives freezing protection down to −37°C (−34°F),
outside temperature.
.Gives boiling protection up to 129°C (265°F),
engine temperature.
.Protects against rust and corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine temperature. Notice:
If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice: If extra inhibitors and/or additives are used
in the vehicle's cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
See Recommended Fluids and Lubricants
on
page 7‑10for more information.
Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge
tank. If the coolant inside the coolant surge tank is
boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not at or
above the FULL COLD mark, add a 50/50 mixture of
clean, drinkable water and DEX-COOL coolant at the
coolant recovery tank, but be sure the cooling system
is cool before this is done. See Engine Coolant
on
page 6‑34for more information.
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4. With the coolant surge tank pressure cap off, start the engine and let it run until you can feel the
upper radiator hose getting hot. Any time during
this procedure, watch out for the engine
cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge
tank until the level stabilizes at the FULL COLD
mark on the coolant surge tank. 5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Check the level in the surge tank when the system
has cooled down. If the coolant is not at the proper
level, repeat Steps 1 through 4, then reinstall the
pressure cap. If the coolant is not at the proper
level when the system cools down again, see your
dealer/retailer.
Notice: If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
There is an engine coolant temperature gauge on
the instrument panel cluster. See Engine Coolant
Temperature Gauge
on page 4‑40. The vehicle may
also display a COOLANT OVER TEMPERATURE
message on the Driver Information Center (DIC).
See DIC Warnings and Messages
on page 4‑52for more information.
You may decide not to lift the hood but to get service
help right away. See Roadside Assistance Program
on
page 8‑7.
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If you do decide to lift the hood , make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, do not continue to run the engine and have
the vehicle serviced.
Notice: Engine damage from running your engine
without coolant is not covered by your warranty.
See Overheated Engine Protection Operating Mode
on page 6‑41for information on driving to a safe
place in an emergency.
Notice: If the engine catches fire while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. See Overheated Engine Protection
Operating Mode
on page 6‑41for information on
driving to a safe place in an emergency.
If Steam Is Coming From Your Engine
{WARNING:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from
the vehicle until it cools down. Wait until there
is no sign of steam or coolant before you open
the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch fire. You or
others could be badly burned. Stop the engine if
it overheats, and get out of the vehicle until the
engine is cool.
See Overheated Engine Protection Operating
Mode
on page 6‑41for information on driving to
a safe place in an emergency.
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Overheated Engine Protection
Operating Mode
This emergency operating mode lets the vehicle
be driven to a safe place, up to 50 miles (80 km),
in an emergency situation. If an overheated engine
condition exists and the messages COOLANT OVER
TEMPERATURE and REDUCED ENGINE POWER
are displayed, along with the check engine light, an
overheat protection mode which alternates firing groups
of cylinders helps prevent engine damage. In this
mode, there is a significant loss in power and engine
performance.
Driving extended distances in the overheat protection
mode should be avoided.
Notice: After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any
repair. The engine oil will be severely degraded.
Repair the cause of coolant loss, change the oil
and reset the oil life system. See Engine Oil
on
page 6‑19.
Power Steering Fluid
See Engine Compartment
Overviewon page 6‑14for reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
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How to Check Power Steering Fluid
To check the power steering fluid: 1. Turn the ignition off and let the engine compartment cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the fluid level on the dipstick. There are markings on both sides
of the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough fluid to bring the
level up to the mark.
When the engine
compartment is hot, the
level should be at the
HOT mark. When the
engine compartment is
cool, the level should be
at the FULL COLD mark.
What to Use
To determine what kind of fluid to use, see
Recommended Fluids and Lubricantson page 7‑10.
Always use the proper fluid.
Notice: Use of the incorrect fluid may damage the
vehicle and the damages may not be covered by
the vehicle's warranty. Always use the correct fluid
listed in Recommended Fluids and Lubricants
on
page 7‑10.
Windshield Washer Fluid
What to Use
When the vehicle needs windshield washer fluid, be
sure to read the manufacturer's instructions before use.
If the vehicle will be operating in an area where the
temperature may fall below freezing, use a fluid that
has sufficient protection against freezing.
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Do not top off the brake fluid. Adding fluid does not
correct a leak. If fluid is added when the linings are
worn, there will be too much fluid when new brake
linings are installed. Add or remove brake fluid, as
necessary, only when work is done on the brake
hydraulic system.
{WARNING:
If too much brake fluid is added, it can spill on
the engine and burn, if the engine is hot enough.
You or others could be burned, and the vehicle
could be damaged. Add brake fluid only when
work is done on the brake hydraulic system.
See “Checking Brake Fluid” in this section.
Refer to the Maintenance Schedule to determine when
to check the brake fluid. See Scheduled Maintenance
on page 7‑3.
Checking Brake Fluid
Check brake fluid by looking at the brake fluid reservoir.
See Engine Compartment Overview on page 6‑14.
The fluid level should be above the MIN mark on the
reservoir. If it is not, have the brake hydraulic system
checked to see if there is a leak.
After work is done on the brake hydraulic system, make
sure the level is between the MIN and MAX marks.
What to Add
Use only new DOT 3 brake fluid from a sealed
container. See Recommended Fluids and Lubricantson
page 7‑10.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This helps keep dirt
from entering the reservoir.
{WARNING:
With the wrong kind of fluid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake fluid.
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{WARNING:
Using an open flame near a battery can cause
battery gas to explode. People have been
hurt doing this, and some have been blinded.
Use a flashlight if you need more light.
Be sure the battery has enough water. You do not
need to add water to the battery installed in your
new vehicle. But if a battery has filler caps, be
sure the right amount of fluid is there. If it is low,
add water to take care of that first. If you do not,
explosive gas could be present.
Battery fluid contains acid that can burn you.
Do not get it on you. If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.
{WARNING:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables do not have loose or missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will
go to positive (+) or to a remote positive (+)
terminal if the vehicle has one. Negative (−) will
go to a heavy, unpainted metal engine part or to a
remote negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−) or you
will get a short that would damage the battery and
maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.
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Application Capacities
Metric English
Transmission Fluid
Automatic Transmission (Pan Removal and Filter
Replacement) 6.2 L
6.5 qt
Manual Transmission –Base 3.5 L3.6 qt
Manual Transmission –Z16 4.0 L4.2 qt
Manual Transmission –Z06 4.3 L4.5 qt
Manual Transmission –ZR1 4.3 L4.5 qt
Wheel Nut Torque 140 Y 100 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual.
Recheck fluid level after filling
Engine Specifications
Engine VIN CodeTransmission Spark Plug Gap Firing Order
6.2L LS3 V8 W Automatic
Manual 1.016 mm (0.040 in) 1–8–7–2–6–5–4–3
6.2L LS9 V8 TManual1.016 mm (0.040 in) 1–8–7–2–6–5–4–3
7.0L LS7 V8 EManual1.016 mm (0.040 in) 1–8–7–2–6–5–4–3
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