service CHEVROLET CORVETTE 2011 6.G Manual PDF

Black plate (29,1)Chevrolet Corvette Owner Manual - 2011
Vehicle Care 10-29
Cooling System
(Intercooler)
The 6.2L LS9 supercharged
V8 engine has an intercooler
cooling system. SeeEngine
Compartment Overview on
page 10‑10 for location of the
intercooler.
The intercooler cooling system has
a special procedure for draining
and adding coolant. Because this
procedure is difficult, see the dealer
for service if the intercooler is low
on coolant. The procedure can also
be found in the service manual.
To purchase a service manual,
see Service Publications Ordering
Information on page 13‑15.
Checking Coolant
1. Verify that the engine and intercooler are no longer hot.
2. Place a cloth to absorb possible coolant loss under the driver's
side bleeder valve (A).
3. Loosen, but do not completely unscrew the bleeder valve to
check for coolant in the system. 4. Tighten the bleeder valve if there
is coolant flowing out of the
bleeder valve.
5. If there is no coolant flowing out of the bleeder valve, there could
be a leak in the system. Tighten
the bleeder valve and contact
the dealer for service.
Engine Coolant
The cooling system in the vehicle
is filled with DEX-COOL®engine
coolant. This coolant is designed to
remain in the vehicle for 5 years or
240 000 km (150,000 mi), whichever
occurs first.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
see Engine Overheating on
page 10‑34.

Black plate (31,1)Chevrolet Corvette Owner Manual - 2011
Vehicle Care 10-31
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant surge tank. If the coolant
inside the coolant surge tank is
boiling, do not do anything else until
it cools down. If coolant is visible
but the coolant level is not at or
above the FULL COLD mark, add
a 50/50 mixture of clean, drinkable
water and DEX-COOL coolant at the
coolant recovery tank, but be sure
the cooling system is cool before
this is done. SeeEngine Coolant on
page 10‑29 for more information.
The engine coolant surge tank
is located toward the rear of the
engine compartment on the driver
side of the vehicle. See Engine
Compartment Overview on
page 10‑10 for more information
on location. When the engine is cold, the coolant
level should be at the FULL COLD
mark on the coolant surge tank.
When the engine is hot, the
level could be higher than the
FULL COLD line. If the coolant is
below the FULL COLD line when
the engine is hot, there could be
a leak in the cooling system.
If the coolant is low, add the coolant
or take the vehicle to a dealer for
service.

Black plate (34,1)Chevrolet Corvette Owner Manual - 2011
10-34 Vehicle Care
Engine Overheating
The vehicle has several indicators
to warn of engine overheating.
There is an engine coolant
temperature gauge on the
instrument panel cluster.
SeeEngine Coolant Temperature
Gauge on page 5‑15. The vehicle
may also display a COOLANT
OVER TEMPERATURE message
on the Driver Information
Center (DIC). See Engine Cooling
System Messages on page 5‑39
for more information.
If the decision is made not to lift the
hood but to get service help right
away. See Roadside Assistance
Program (United States and
Canada) on page 13‑8 orRoadside
Assistance Program (Mexico) on
page 13‑10.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface. Then check to see if the engine
cooling fan is running. If the engine
is overheating, the fan should be
running. If it is not, do not continue
to run the engine and have the
vehicle serviced.
Notice:
Engine damage from
running your engine without
coolant is not covered by the
vehicle warranty. See Overheated
Engine Protection Operating
Mode for information on driving
to a safe place in an emergency.
Notice: If the engine catches fire
while driving with no coolant, the
vehicle can be badly damaged.
The costly repairs would not be
covered by the vehicle warranty.
See Overheated Engine
Protection Operating Mode on
page 10‑35 for information on
driving to a safe place in an
emergency.
If Steam is Coming from the
Engine
{WARNING
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or
hear steam coming from it. Turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you
open the hood.
If you keep driving when the
vehicles engine is overheated,
the liquids in it can catch fire.
You or others could be badly
burned. Stop the engine if it
overheats, and get out of the
vehicle until the engine is cool.
(Continued)

Black plate (38,1)Chevrolet Corvette Owner Manual - 2011
10-38 Vehicle Care
Brakes
Brake Wear (Except ZR1)
This vehicle has disc brakes.
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have
the vehicle serviced.Notice:
Continuing to drive with
worn-out brake pads could result
in costly brake repair.
Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Brake linings should always be
replaced as complete axle sets.
Brake Wear (ZR1 Only)
The ZR1 model does not have
built-in brake pad wear indicators
and periodic visual inspection of the
brake pads is required to determine
when to replace the brake pads. Notice:
Continuing to drive with
worn-out brake pads could result
in costly brake repair.
.Make sure that the brakes have
been given sufficient time to cool
and then set the park brake.
Rear

Black plate (39,1)Chevrolet Corvette Owner Manual - 2011
Vehicle Care 10-39
Front
.Brake pads can be visually
inspected through the wheel by
inspecting the outer brake pads
at each wheel.
.Brake pads should be replaced
when worn to two mm of pad
thickness. New pads are 10 mm
thick.
.In addition, brake pad inspection
is required any time the tires are
removed.
The ZR1 also has an electronic
brake pad wear sensor system.
When pads are worn, the CHANGE
BRAKE PADS message displays
in the Driver Information Center.
SeeBrake System Messages on
page 5‑36.
Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Brake linings should always be
replaced as complete axle sets. Brake Rotor Wear
ZR1 models have ceramic brake
rotors. Rotors should be visually
inspected whenever the brake pads
are replaced. Rotors also need to
be weighed before brake pads are
replaced to confirm that the rotor
mass is greater than the wear‐out
mass printed on the rotor. The rotor
can be reused if the weight of the
rotor is above the mass limit. Rotor
inspection and weighing methods
can be found in the service manual.
See
Service Publications Ordering
Information on page 13‑15.

Black plate (40,1)Chevrolet Corvette Owner Manual - 2011
10-40 Vehicle Care
Brake Rotor Protector
{WARNING
Ceramic rotors will be very hot
after operation and touching them
may cause burns. Be sure brake
system is completely cool prior to
installation of protector, or coming
in contact with them.
Notice: Rotors may be chipped
if hard contact is made with the
wheel during wheel installation
or removal. Always use the rotor
protectors. Be sure to carefully
follow wheel removal and
installation instructions.
A rotor protector should always be
installed before any wheel removal.
The protector can be installed by
feeding it through the wheel spokes
and slipping it over the outer edge
of the rotor. Leave the protector in
place, over the rotor edge, until
the wheel is re‐installed. Rotor
protectors are available through
your dealer.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase in
pedal travel. This could be a
sign that brake service might
be required.
Brake Adjustment
Every brake stop, the disc brakes
automatically adjust for wear.

Black plate (43,1)Chevrolet Corvette Owner Manual - 2011
Vehicle Care 10-43
Notice:
.Using the wrong fluid
can badly damage brake
hydraulic system parts.
For example, just a few
drops of mineral-based oil,
such as engine oil, in the
brake hydraulic system can
damage brake hydraulic
system parts so badly that
they will have to be replaced.
Do not let someone put in
the wrong kind of fluid.
.If brake fluid is spilled on the
vehicle's painted surfaces,
the paint finish can be
damaged. Be careful not
to spill brake fluid on the
vehicle. If you do, wash it
off immediately.
Battery
Refer to the replacement number
on the original battery label when a
new battery is needed.For battery replacement, see
your dealer or the service manual.
To purchase a service manual, see
Service Publications Ordering
Information on page 13‑15.
{DANGER
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.
Vehicle Storage
{WARNING
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See
Jump Starting on
page 10‑82 for tips on working
around a battery without
getting hurt. Some vehicles have a built-in
battery charger that can be
plugged in to keep the battery
charged when the vehicle is not
in use. For vehicles without a
battery charger, see the following
information.
Infrequent Usage: Remove the
black, negative (−) cable from the
battery to keep the battery from
running down.
See
“Power Window Initialization” in
Power Windows on page 2‑17.
Extended Storage: Remove the
black, negative (−) cable from the
battery or use a battery trickle
charger.

Black plate (44,1)Chevrolet Corvette Owner Manual - 2011
10-44 Vehicle Care
Rear Axle
When to Check Lubricant
It is not necessary to regularly
check rear axle fluid unless a leak
is suspected or an unusual noise is
heard. A fluid loss could indicate a
problem. Have it inspected and
repaired.
How to Check Lubricant
To get an accurate reading, the
vehicle should be on a level
surface.If the level is below the bottom of
the fill plug hole, some lubricant will
need to be added. Add enough
lubricant to raise the level to the
bottom of the fill plug hole.
What to Use
To add lubricant when the level
is low or to completely refill after
draining, see
Recommended Fluids
and Lubricants on page 11‑6. Then
fill to the bottom of the fill plug hole
with the required lubricant.
Starter Switch Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. 2. Firmly apply both the parking
brake and the regular brake.
See Parking Brake on
page 9‑35.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts.
3. For automatic transmission vehicles, try to start the engine
in each gear. The vehicle
should start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch pedal
is pushed down all the way to
the floor. If the vehicle starts
when the clutch pedal is not
pushed all the way down,
contact your dealer for service.

Black plate (45,1)Chevrolet Corvette Owner Manual - 2011
Vehicle Care 10-45
Automatic Transmission
Shift Lock Control
Function Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should
be parked on a level surface.
2. Firmly apply the parking brake. See Parking Brake on
page 9‑35.
Be ready to apply the regular
brake immediately if the vehicle
begins to move. 3. With the engine off, turn the
ignition to ON/RUN, but do
not start the engine. Without
applying the regular brake,
try to move the shift lever out of
P (Park) with normal effort. If the
shift lever moves out of P (Park),
contact your dealer for service.
Park Brake and P (Park)
Mechanism Check
{WARNING
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move. Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
.To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
.To check the P (Park)
mechanism's holding ability:
With the engine running, shift
to P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.

Black plate (48,1)Chevrolet Corvette Owner Manual - 2011
10-48 Vehicle Care
Headlamp Aiming
Headlamp aim has been preset at
the factory and should need no
further adjustment.
However, if the vehicle is damaged
in a crash, the headlamp aim may
be affected. Aim adjustment to
the low-beam headlamps may be
necessary if oncoming drivers flash
their high-beam headlamps at you
(for vertical aim).
If the headlamps need to be
re-aimed, it is recommended that
the vehicle be taken to the dealer
for service.
Bulb Replacement
For the proper type of replacement
bulbs, seeReplacement Bulbs on
page 10‑50.
For any bulb‐changing procedure
not listed in this section, contact
your dealer.
Halogen Bulbs
{WARNING
Halogen bulbs have pressurized
gas inside and can burst if you
drop or scratch the bulb. You or
others could be injured. Be sure
to read and follow the instructions
on the bulb package.
High Intensity Discharge
(HID) Lighting
{WARNING
The low beam high intensity
discharge lighting system
operates at a very high voltage.
If you try to service any of the
system components, you could
be seriously injured. Have your
dealer or a qualified technician
service them.
The vehicle may have HID
headlamps. After an HID headlamp
bulb has been replaced, you may
notice that the beam is a slightly
different shade than it was originally.
This is normal.