fuel CHEVROLET EXPRESS 1996 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine RECOMMENDED SAE VlSCOSlTV GRADE ENGINE OILS
FOR BEST FUEL ECONOMY AND COLD STARTING, SELECT THE LOWEST
SAE
VISCOSITY GRADE OIL FOR THE EXPECTED TEMPERATURE RANGE.
HOT
WEATHER
WOK
FOR MIS
SYMBOL
r
1-30 RED
COLD
WEATHER
DO NOT USE SAE 2OW-50 OR ANY OTHER GRADE OIL NOT RECOMMENDED
As shown in the chart, SAE 5W-30 is best for your
vehicle. However, you can use
SAE IOW-30 if it’s going
to be
0°F (-18°C) or above. These numbers on an oil
container show its viscosity,
or thickness. Do not use
other viscosity
oils, such as SAE 20W-50.
I NOTICE:
Use only engine oil with the American Petroleum
Institute Certified For Gasoline Engines
“Starburst” symbol. Failure
to use the
recommended oil can result in engine damage
not covered by your warranty.
GM Goodwrench@ oil meets all the requirements for
your vehicle.
Engine Oil Additives
Don’t add anything to your oil. Your GM dealer is ready
to advise if you think something should be added.
6-13

Downloaded from www.Manualslib.com manuals search engine Inflation -- Tire Pressure
The Certificationflire label, which is on the rear edge of
the driver’s door, shows the correct inflation pressures
for your tires when they’re cold. “Cold” means your
vehicle has been sitting for at least three hours or driven
no more than 1 mile (1.6 km).
I NOTICE:
Don’t let anyone tell you that .underinflation or
overinflation is
all right. It’s not. If your tires
don’t have enough air junderinflation), you can
get the following:
Too much flexing
Too much heat
0 Tire overloading
Bad wear
Bad handling
Bad fuel economy.
NOTICE: (Continued)
I NOTICE: (Continued) I
If your tires have too much air (overinflation),
you can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards.
When to Check
Check your tires once a month or more. Also, check the
tire pressure of the spare tire.
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell
if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure
to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
6-42

Downloaded from www.Manualslib.com manuals search engine Underbody Maintenance
Chemicals used for ice and snow removal and dust control
can collect on the underbody. If these are not removed,
accelerated corrosion (rust) can occur
on the underbody
parts such as fuel lines, frame, floor pan and exhaust
system even though they have corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or
an underbody vehicle washing system
can do this for
you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces
on your vehicle. This damage
can take two forms: blotchy, ringlet-shaped
discolorations, and small irregular dark spots etched
into
the paint surface.
Although no defect in
the paint job causes this, GM will
repair, at
no charge to the owner, the surfaces of new
vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
This applies only
to materials manufactured and sold by
General Motors. Bodies, body conversions
or equipment
not made or sold by General Motors are not covered.
6-58

Downloaded from www.Manualslib.com manuals search engine Capacities and Specifications
Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change.
If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM truck dealer.
These specifications are for information
only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer’s publications.
Engine Identification -- Gasoline Engines
Type V6 V8
Engine
“VORTEC” 4300
“VORTEC” 5000
VIN Code w M
Fuel System SFI’ SFI
Sequential Central Port Fuel Injection
Wheel Nut Torque
MODEL TORQUE
All 122 ft-lb ( 165 N-m)
“VORTEC” 5700
V8
R
SFI’
2Sequential Multi-Port Fuel Injection “VORTEC”
7400
V8
J
SFI~
L LC

Downloaded from www.Manualslib.com manuals search engine Fuel Tank Capacity
TYPE
Standard Tank
Cutaway Standard Tank
Cutaway Optional Tank
All quantities are approximate.
QUANTITY
3 1 gallons (1 17.3 L)
35 gallons (132 L)
55 gallons (208.2 L)
Normal Replacement Parts
Engine “VORTEC” 4300
VIN w
Oil Filter PF52
Air Cleaner Filter* A9 17C
PCV Valve CV789C
Spark
Plugs 4 1-932
Fuel Filter GF48
1
Radiator Cap RC36 VORTEC”
5000
M
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36
*For severe dusty conditions, use
AC Air Filter, Part No. 1236C. “VORTEC”
5700
R
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36 “VORTEC” 7400
J
PF1218
A917C
cv774c
4 1-932
GF48
1
RC36
6-67

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
“Part A: Scheduled Maintenance Services” shows
what to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have
the necessary equipment, you should
let your dealer’s service department or another qualified
service center
do these jobs.
kerformmg maintenance work on a vehicle can
be dangerous.
In trying to do some jobs, YOU can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment for the job.
If you have any doubt, have
a qualified
technician do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications’’ in the Index.
“Part B: Owner Checks and Services” tells you what
should be checked whenever
you stop for fuel. It also
explains what
you can easily do to help keep your
vehicle
in good condition.
“Part C: Periodic Maintenance Inspections” explains
important inspections that your
GM dealer’s service
department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants” lists
some products
GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place for
you
to record the maintenance performed on your
vehicle. Whenever any maintenance is performed, be
sure to write it down
in this part. This will help you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed
to qualify your vehicle for
warranty repairs.
7-2

Downloaded from www.Manualslib.com manuals search engine Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
The proper fluids and lubricants to use are 1iste.d in
Part D. Make sure whoever services your vehicle uses
these.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
We at General Motors want to help you keep your
vehicle
in good working condition. But we don’t know
exactly how you’ll drive it. You may drive very short
distances only a
few times a week. Or you may drive
long distances
all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive
it to work, to do errands or in many
other ways.
Because of all the different ways people. use their GM
vehicles, maintenance needs vary.
You may even need
more frequent checks and replacements than you‘ll find
in the schedules in this section. So please read this
section and note how
you drive. If you have any
questions on how to keep your vehicle
in good
condition, see
your GM dealer.
This part tells you
the maintenance services you should
have done and when
you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using genuine GM parts.
I nese schedules are for vehicles that:
0 carry passengers and cargo within recommended
limits. You
will find these limits on your vehicle’s
CertificatiodTire label. See “Loading Your Vehicle”
in the Index.
0 are driven on reasonable road surfaces within legal
driving limits.
0 use the recommended fuel. See “Fuel“ in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule
to follow:
Gasoline engine vehicles and diesel engine vehicles
have different maintenance requirements.
If you have a
diesel engine, follow
a schedule designated for diesel
engine vehicles only.
See the Diesel Engine Supplement for diesel engine
maintenance schedules.
7-3

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
I
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer” in
the Index.)
If the vehicle is used for delivery service, police, taxi
or other commercial application.
your vehicle.
One of the reasons you should
follow this schedule (f
you operate your vehicle under any of these conditions
is that these conditions cuuse engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive
Axle Service (or 3 months, whichever
occurs first).
1
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles
(20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 Ibs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short TripKity Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or evezy
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
Long WplHighway Definition -- ,asoline Engines 1
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slowel:
7-5

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
-
I Long TripMighway Intervals -- Gasoline En 1,ong ‘lrip/Highn.ay Intervals -- Gasoline Engines
Every
7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.