check engine CHEVROLET EXPRESS 1996 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the windows
on the brake fluid reservoir.
The fluid levels should be above
MIN. If they aren’t,
have your brake system checked
to see if there is a leak.
After work
is done on the brake hydraulic system,
make sure the levels are above
MIN and below the top
of each window.
What to Add
When you do need brake fluid, use only DOT-3 brake
fluid
-- such as Delco Supreme 11 @ (GM Part
No. 1052535). Use new brake fluid from a sealed
container only, and always clean
the brake fluid
reservoir cap before removing it.
1 A CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
6-27

Downloaded from www.Manualslib.com manuals search engine Tires
We don’t make tires. Your new vehicle comes with
high-quality tires made
by a leading tire manufacturer. If
you ever have questions about your tire warranty and
where
to obtain service, see your GM Warranty booklet
for details.
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much friction.
You could have an air-out and a serious
accident. See “Loading Your Vehicle” in
the Index.
CAUTION: (Continued)
0 Underinflated tires pose the same danger as
overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
cut, punctured or broken by a sudden
impact
-- such as when you hit a pothole.
Keep tires at the recommended pressure.
0 Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.
0 Overinflated tires are more likely to be
6-41

Downloaded from www.Manualslib.com manuals search engine Inflation -- Tire Pressure
The Certificationflire label, which is on the rear edge of
the driver’s door, shows the correct inflation pressures
for your tires when they’re cold. “Cold” means your
vehicle has been sitting for at least three hours or driven
no more than 1 mile (1.6 km).
I NOTICE:
Don’t let anyone tell you that .underinflation or
overinflation is
all right. It’s not. If your tires
don’t have enough air junderinflation), you can
get the following:
Too much flexing
Too much heat
0 Tire overloading
Bad wear
Bad handling
Bad fuel economy.
NOTICE: (Continued)
I NOTICE: (Continued) I
If your tires have too much air (overinflation),
you can get the following:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards.
When to Check
Check your tires once a month or more. Also, check the
tire pressure of the spare tire.
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell
if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure
to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
6-42

Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
Tires should be inspected every 6,000 to 8,000 miles
(10 000 to 13 000 km) for any signs of unusual wear. If
unusual wear is present, rotate your tires as soon as
possible and check wheel alignment. Also check for
damaged tires or wheels. See “When It’s Time for New
Tires” and “Wheel Replacement” later in this section for
more information. If your vehicle has dual rear wheels,
also see “Dual Tire Operation’’ later in this section.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle: The first
rotation is the most important. See “Scheduled
Maintenance Services” in the Index for scheduled
rotation intervals.
I FRT FRT
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
II
If your vehicle has dual rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
When you install dual wheels, be sure the vent holes in
the inner and outer wheels on each side are lined
up.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the
Certificationmire label. Make certain that all wheel nuts
are properly tightened. See “Wheel Nut Torque’’ in
the Index.
6-43

Downloaded from www.Manualslib.com manuals search engine A CAUTION: I
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after a time. The wheel could come
off and cause
an accident. When you change a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency, you can
use
a cloth or a paper towel to do this; but be
sure to use
a scraper or wire brush later, if you
need to, to get all the rust or dirt
off. (See
“Changing
a Flat Tire” in the Index.) When
It’s Time
for New Tires
One way to tell when it’s
time for new tires is to
check the treadwear
indicators, which will
appear when your tires have
only
1/16 inch (1.6 mm) or
less of tread remaining.
Some commercial truck
tires may not have
treadwear indicators.
You need a new tire if any of the following statements
are true:
You can see the indicators at three or more places
around the tire.
You can see cord or fabric showing through the
tire’s rubber.
The tread or sidewall is cracked, cut or snagged deep
enough to show cord or fabric.
0 The tire has a bump, bulge or split.
The tire has a puncture, cut or other damage that
can’t be repaired well because of the size or location
of the damage.
6-44

Downloaded from www.Manualslib.com manuals search engine Dual Tire Operation Buying New Tires
To
find out what kind and size of tires you need, look at
the Certificatioflire label.
When
the vehicle is new, or whenever a wheel, wheel
bolt or wheel nut is replaced, check the wheel nut torque
after
100, 1,000 and 6,000 miles (160, 1 600 and
10 000 km) of driving. For proper torque, see “Wheel
,Nut Torque” in the Index.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically.
If you’re going to be doing a lot of driving on
high-crown roads, you can reduce tire wear by adding
5 psi (35 kPa) to the tire pressure in the outer tires. Be
sure to return to the recommended pressures when no
longer driving under those conditions. See “Changing a
Flat Tire” in the Index for more information. The tires installed on your
vehicle when it was new had
a Tire Performance Criteria Specification (TPC Spec)
number on each tire’s sidewall. When you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling, speed rating,
traction, ride and other things during normal service on
your vehicle. If your tires have an all-season tread
design, the TPC number will be followed by an
“MS”
(for mud and snow).
11 you ever replace your tires with those not having a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.
If you operate your vehicle with a tire that is
badly underinflated, the tire can overheat. An
overheated tire can lose air suddenly or catch
fire.
You or others could be injured. Be sure all
tires (including the spare) are properly inflated.
6-45

Downloaded from www.Manualslib.com manuals search engine NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
Whenever a wheel, wheel bolt or wheel nut is replaced
on a dual wheel setup, check the wheel
nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper torque, see “Wheel Nut Torque”
in the Index.
See “Changing a Flat Tire”
in the Index for
more information.
Used Replacement Wheels
Putting a used wheel on your vehicle
is
dangerous. You can’t know how it’s been used or
how many miles it’s been driven. It could fail
suddenly and cause an accident.
If you have to
replace
a wheel, use a new GM original
equipment wheel.
6-49

Downloaded from www.Manualslib.com manuals search engine Cleaning the Outside of the
Windshield and Wiper Blades
If the windshield is not clear after using the windshield
washer, or if the wiper blade chatters when running, wax
or other material may be
on the blade or windshield.
Clean the outside of the windshield with
GM
Windshield Cleaner, Bon-Ami Powder@ (GM Part
No. 105001 1). The windshield is clean if beads do not
form when you rinse it with water.
Clean the blade by wiping vigorously with a cloth
soaked in full-strength windshield washer solvent. Then
rinse the blade with water.
Wiper blades should be checked
on a regular basis and
replaced when worn.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and
not stick or squeak. Apply silicone
grease with a clean cloth at least every six months.
During very cold, damp weather more frequent
application may be required. (See “Recommended
Fluids and Lubricants” in the Index.)
Cleaning the Outside of Your Vehicle
The paint finish on your vehicle provides beauty, depth
of color, gloss retention and durability.
Washing Your Vehicle
The best way to preserve your vehicle’s finish is to keep it
clean by washing it often with lukewarm or cold water.
Don’t wash your vehicle in the direct rays
of the sun.
Don’t use strong soaps or chemical detergents. Use
liquid hand, dish
or car washing (mild detergent) soaps.
Don’t use cleaning agents that are petroleum based, or
that contain acid or abrasives. All cleaning agents
should be flushed promptly and not allowed to dry
on
the surface, or they could stain. Dry the finish with a
soft, clean chamois or a 100% cotton towel to avoid
surface scratches and water spotting.
High pressure vehicle washes may cause water
to enter
your vehicle.
6-55

Downloaded from www.Manualslib.com manuals search engine Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your vehicle unless
you check with your dealer first. Some electrical
equipment can damage your vehicle and the
damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other
components from working as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see “Servicing
Your Air Bag-Equipped Vehicle” in the Index.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch.
An electrical overload will cause the
lamps to flicker on and off,
or in some cases to remain
off. If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and
a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical
overload, overload due
to heavy snow, etc., may cause
wiper linkage damage. Always clear ice and heavy snow
from the the windshield before using the windshield
wipers. If the overload is caused by some electrical
problem and not snow, etc., be sure to get
it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes.
This protects the circuit until the current load returns
to
normal or the problem is fixed.
6-61

Downloaded from www.Manualslib.com manuals search engine Cooling System Capacity
ENGINE VIN
“VORTEC” 4300 W
“VORTEC” 5000 M
“VORTEC” 5700 R
“VORTEC” 7400
J
QTY Without Rear Heater*
11 quarts ( 10.4 L)
17 quarts ( 16 L)
17 quarts ( 16 L)
23 quarts (2 1.8 L)
QTY With Rear Heater*
14 quarts (13.2 L)
20 quarts (18.9 L)
20 quarts ( 18.9 L)
26 quarts (24.6 L)
After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.
*All quantities are approximate.
Crankcase Capacity
ENGINE
“VORTEC” 4300
“VORTEC”
5000
“VORTEC” 5700
“VORTEC” 7400
VIN
W
M
R
J
Quantity With Filter
4.5 quarts (4.3 L)
5 quarts (4.8 L)
5 quarts (4.8 L)
7 quarts (6.5 L)
All quantities are approximate.
After refill, the level
MUST be checked as outlined under “Engine Oil And Filter Recommendations” in Section 5.
*Add an additional quart (1 L) for RPO 521 and RPO KL5 Models.