oil CHEVROLET EXPRESS 1996 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
## (or every 12 months, whichever
occurs first).
as needed.
**
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
E11lission
Control Service. Applicable only to
vehicles
sold in the United States.
I DATE ACTUAL MILEAGE SERVICED BY
7-40

Downloaded from www.Manualslib.com manuals search engine I Long Tripmighway Maintenance Schedule I- Gasoline Engines
97,500 Miles (162 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Ernissiorz Control Service.
0 Lubricate chassis components; see footnote ##
(or every 12 months, whichever occurs first).
0 Check axle fluid level and add fluid
as needed. *‘1:
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
An Emission Control Service.
0 Inspect spark plug wires.
An Emission Control Service.
0 Replace spark plugs.
An Emission Control Service.
(Continued)
7-41

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines
100,000 Miles (I66 000 km) (Continued)
0 Change automatic transmission fluid and
filter if
the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not LW your vehicle under any of
these coilditions, the fluid undjilter do not
require changing.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY
7-42

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified to help
ensure
the safety, dependability and emission control
performance
of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure
they are the proper ones, as shown
in Part
D.
At the First 100, 1,000 and 6,000 Miles
(160,1600 and 10 000 km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, see “Wheel Nut Torque” in
the Index.
At Each Fuel Fill
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See “Engine Oil” in the Index .for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant
mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add
the proper fluid if
necessary. See ”Windshield Waher Fluid” in the Index
for further details.
7-43

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil
(Gasoline
Engine)
Engine Coolant
Coolant Supplement
Sealer
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst” symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil”
in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
or
Havoline@ DEX-COOL TM
(orange-colored, silicate-free)
antifreeze conforming
to GM
Specification 6277M. See “Engine
Coolant”
in the Index.
GM Part
No. 3634621 or
equivalent with a complete flush
and refill.
USAGE
Hydraulic Brake
System
Parking Brake
Cable Guides
Power Steering System
Automatic
Transmission
Key Lock
Cylinders
Chassis
Lubrication
FLUID/LUBRICANT
Delco Supreme 11 @ Brake Fluid
(GM Part No.
1052535 or
equivalent DOT-3 brake fluid).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
GM Power Steering Fluid
(GM Part No. 1052884 - 1 pt.,
1050017
- 1 qt., or equivalent).
DEXRON@-I11 Automatic
Transmission Fluid.
Multi-Purpose Lubricant, Superlube@
(GM Part No. I234624 1
or equivalent).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade
2, Category LB
or GC-LB.
7-49

Downloaded from www.Manualslib.com manuals search engine Engine ........................................ 6-8
Coolant
..................................... 6-20
Coolant Level Check
.......................... 7-43
Coolant Temperature Gage
..................... 2-54
Cooling System
.............................. 6-66
Exhaust
..................................... 2-24
Identification
........................... 6-60. 6-65
OilLevelCheck
.............................. 7-43
Overheating
................................. 5- 10
Running While Parked ......................... 2-25
StartingYour
................................ 2-14
Engineoil
.................................... 6-11
Additives ................................... 6-13
Checking
................................... 6-11
Pressure Gage
................................ 2-52
Used
....................................... 6-14
Whentochange
.............................. 6-14
Ethanol
........................................ 6-3
Exhaust, Engine
................................ 2-24
Fabric Cleaning
............................... 6-5 I
Fan Control, Climate Control System ................ 3-2
FillingYourTank
................................ 6-4
Filter, Air
..................................... 6-15
Finish Care
.................................... 6-56
Finish Damage ................................. 6-57
First Gear, Automatic Transmission
................ 2- I9
Flashers, Hazard Warning ......................... 5-1
Flat Tire. Changing
............................. 5-20
Fluid Capacities
................................ 6-65
Fluids and Lubricants
............................ 7-49
Foreign Countries, Fuel
........................... 6-4
Adding ..................................... 6-11
French Language Manual 11
Front Parkingflurn Signal Lamp Bulb Replacement .... 6-34
Front Storage Area
.............................. 2-41
FrontTowing
................................... 5-8
Fuel .......................................... 6-2
Canada
...................................... 6-3
Filling Your Tank
.............................. 6-4
Gage
....................................... 2-53
In Foreign Countries ........................... 6-4
Tank Capacity
............................... 6-67
Fuses and Circuit Breakers
....................... 6-62
Gages
.. ...........................
Engine Coolant Temperature .................... 2-54
Engine Oil Pressure
........................... 2-52
Fuel
....................................... 2-53
Speedometer
................................. 2-45
Voltmeter
................................... 2-55
Gear Positions. Automatic Transmission
............. 2-17
Gross Axle Weight Rating
........................ 4-27
Gross Vehicle Weight Rating
...................... 4-26
Guide en Franpis
11
GAWR ....................................... 4-27
.. .................................
GVWR ....................................... 4-26
Halogen
Bulbs ................................ 6-31
Hazard Warning Flashers .......................... 5-1
Head Restraints
................................. 1-5
Headlamps
.................................... 2-35
Bulb Replacement
............................ 6-31
HighLow Beam Changer ...................... 2-30
OnReminder
................................ 2-36
Wiring
..................................... 6-61
9-4

Downloaded from www.Manualslib.com manuals search engine Locks Cylinders
................................... 7-44
Door
........................................ 2-3
Key Lock Cylinder Service
..................... 7-44
PowerDoor
.................................. 2-3
Rear Door Security
............................. 2-4
Sliding Door Child Security
...................... 2-4
Steering Column Lock Check
................... 7-46
LossofControl
................................ 4-12
Lubricants and Fluids
............................ 7-49
Lubrication Service,
Body ........................ 7-44
Maintenance. Normal Replacement Parts
........... 6-65
Maintenance Record
............................ 7-5 I
Maintenance Schedule ............................ 7- I
Long Tripmighway Definition ................... 7-5
Long Tripmighway Intervals
..................... 7-6
Owner Checks and Services
..................... 7-43
Periodic Maintenance Inspections
................ 7-47
Recommended Fluids and Lubricants
............. 7-49
Scheduled Maintenance Services
.................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals
........................ 7-4
Maintenance. Underbody
......................... 6-58
Maintenance When Trailer Towing
................. 4-37
Malfunction Indicator Lamp
...................... 2-50
ManualFrontSeat ............................... 1-1
Manual Mirror ................................. 2-40
Methanol
...................................... 6-3
Mirrors
....................................... 2-40
Convex Outside
.............................. 2-39 Inside
Daymight Rearview
..................... 2-39
Manual
..................................... 2-40
Power Remote Control
......................... 2-39
Visor Vanity
................................. 2-42
Model Reference
................................. vi
Mountain Roads ................................ 4-21
Multifunction Lever
............................. 2-29
MMT
......................................... 6-3
Neutral. Automatic Transmission
................. 2-18
New Vehicle Break-In
........................... 2-13
Nightvision
................................... 4-14
Noise Control System
............................ 6-9
Odometer
...... ........................... 2-45
Odometer. Trip
................................. 2-45
Off-Road Recovery 4-10
Oil. Engine
.................................... 6-11
Overheating Engine ............................. 5-10
Owner Checks and Services ....................... 7-43
Owner Publications. Ordering
...................... 8-9
~~
.............................
Paint Spotting. Chemical ........................ 6-58
Park Automatic Transmission
................. ...... 2-17
Shifting Into
................................. 2-21
Shifting
Out of ............................. 2-23
9-6