wheel CHEVROLET EXPRESS 1996 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule -- Gasoline Engines I
57,000 Miles (95 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
as needed.
**
0 Check axle fluid level and add fluid
I DATE I ACTUAL MILEAGE ISERVICED BY: I
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
0 Check axle fluid level and add fluid
as needed.
**
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
El Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is n Noise Emission
Control Service. Applicable
only to vehicles sold in
the United States.
(Continued)
7-19

Downloaded from www.Manualslib.com manuals search engine Short Trip/City Maintenance Schedule -- Gasoline Engines
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
in dusty conditions. Replace filter
if
necessary. An Emission Control Service.
Check axle fluid level and add fluid
as needed.
**
0 Inspect air cleaner filter if you are driving
0 Vehicles With CVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace
as required. This is u Noise Emission
Control Service. Applicable
only to vehicles sold in
the
United States.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts
for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is u Noise
Emission Control Service. Applicable
only to
vehicles sold in the United States.
DATE ACTUAL MILEAGE SERVICED BY:
7-23

Downloaded from www.Manualslib.com manuals search engine I Short Trip/City Maintenance Schedule -- Gasolin-1
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
as needed.
**
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
0 Rotate tires. See “Tire Inspection and
An Emission Control Service.
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer
to the
appropriate
GM service manual for proper
caliper service procedures.
0 Veh’icles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable
only to vehicles sold in
the United States.
7-26

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
30,000 Miles (50 000 km)
Change engine oil and filter (or every
12 months, whichever occurs first).
17 Lubricate chassis components; see
An Etnission Control Service.
footnote # (or every 12 months, whichever
occurs first).
as needed.
‘wf:
-(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Servic.-e.
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage
or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
the United States.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
Enzission Control Service. Applicable
only to
vehicles sold in the United States.
I DATE I ACTUAL MILEAGE SERVICED BY: I
7-33

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines I
52,500 Miles (87 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 12 months, whichever occurs first).
Check axle fluid level and add fluid
as needed. **
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index
for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
I DATE I ACTUAL MILEAGE (SERVICED BY:^
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
Lubricate chassis components; see
An Emission Control Service.
footnote ## (or every 12 months, whichever
occurs
first).
as needed. **
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Inspect engine accessory drive belt.
0 Replace fuel filter.
An Emission Control Service.
An Emission Control Service.
7-36

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
## (or every 12 months, whichever
occurs first).
as needed.
**
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
E11lission
Control Service. Applicable only to
vehicles
sold in the United States.
I DATE ACTUAL MILEAGE SERVICED BY
7-40

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified to help
ensure
the safety, dependability and emission control
performance
of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure
they are the proper ones, as shown
in Part
D.
At the First 100, 1,000 and 6,000 Miles
(160,1600 and 10 000 km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, see “Wheel Nut Torque” in
the Index.
At Each Fuel Fill
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See “Engine Oil” in the Index .for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant
mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add
the proper fluid if
necessary. See ”Windshield Waher Fluid” in the Index
for further details.
7-43

Downloaded from www.Manualslib.com manuals search engine Rear Axle Service
Check the gear lubricant level in the rear axle and add if
needed. See “Rear Axle”
in the Index. A fluid loss may
indicate a problem. Check the axle and repair
it if needed.
Drive Axle Service
Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition.
Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often
if your driving habits
or conditions result in frequent braking.

Downloaded from www.Manualslib.com manuals search engine I USAGE
Front Wheel
Bearings
I
I
Differential,
Rear Axle
Windshield
Washer Solvent
Propeller Shaft SplineRJniversal
Joint and
Propeller Shaft
Hood Latch
Assembly,
Pivots, Spring
Anchor and
Release Pawl
~~ ~~
FLUIDLUBRICANT
Wheel bearing lubricant meeting
requirements of NLGI Grade
2,
Category GC or GC-LB (GM Part
No. 105 1344 or equivalent).
Axle Lubricant (GM Part
No. 1052271) or
SAE 8OW-90
GL-5 Gear Lubricant.
GM Optikleen’ Washer Solvent
(GM Part No. 1051515)
or equivalent.
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
Lubriplate lubricant aerosol (GM
Part No. 12346293
or equivalent)
or lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
USAGE
Hood Hinges and
Fuel Door Hinge
Weatherstrip Conditioning
Weatherstrip Squeaks
Gas Line
FLUIDLUBRICANT
Multi-pu ose lubricant,
Superlube
% (GM Part
No. 1234624
1 or equivalent).
Dielectric Silicone Grease (GM
Part
NO. i2345m or equivalent).
Multi-purpose lubricant, Superlube@ (GM
Part No. 12346241
or equivalent).
Gas Line De-Tcer (GM Part
No. 1051516). ~
See “Replacement Parts” in the Index for recommended
replacement filters, valves and spark plugs.
7-50

Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Adjustable Mast Antenna ........................ 3-29
AirBag
....................................... 1-21
Adding Equipment
............................ 1-28
How Does it Restrain .......................... 1-26
How it Works ................................ 1-24
Location
.................................... 1-24
Readiness Light
......................... 1.23. 2.47
Servicing
................................... 1-27
What Makes
it Inflate .......................... 1-25
What Will You See After it Inflates ............... 1-26
When Should
it Inflate ......................... 1-25
Aircleaner
.................................... 6-15
Air Conditioning Refrigerants
..................... 6-68
Air Control. Climate Control System
................. 3-3
Alignment and Balance. Tire ...................... 6-48
Aluminum Wheels. Cleaning
...................... 6-57
Antenna. Adjustable Mast
........................ 3-29
Antenna. Power
................................ 3-29
Antifreeze
..................................... 6-20
Anti-Lock Brake System Warning Light
................ 2-49. 4-6
Brakes
...................................... 4-5
Appearancecare
............................... 6-50
Air Conditioning ................................ 3-7 Appearance
Care Materials
....................... 6-59
Arbitration Program .............................. 8-7
Audio Systems
.................................. 3-9
Transmission Transmission Check
........................... 7-44
Transmission Fluid
............................ 6-16
Transmission Operation
........................ 2-17
Transmission Park Mechanism Check
............. 7-46
Axle. Locking Rear
............................. 2-20
Axle.Rear
.................................... 6-19
Ashtrays
...................................... 2-42
Shifting ..................................... 2-17
Battery
...................................... 6-30
Jump Starting ................................. 5-2
Replacement. Remote Keyless Entry
............... 2-6
Warnings
................................ 5-2.5-3
BBB Auto Line
................................. 8-7
Before Leaving on
a Long Trip .................... 4-20
Better Business Bureau Mediation
................... 8-7
9-1