lock CHEVROLET EXPRESS 1997 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Engine Compartment Fuse Relay Center
The fuse block is on the driver’s side of the engine
compartment at the rear.
,
[T)
Name
BLOWR
ABS
Circuits Protected
Blower Motor
Electronic Brake Control Module
Name
IGN-B
IGN-A
BATT
LIGHTING
RR BLOWER
ENG-
1
AIC
SPARE
AUX A
AUX-B
RH-HDLP
Circuits Protected
Ignition Switch
Starter Relay, Ignition Switch
Instrument Panel Fuse Block
Instrument Panel Fuse Block,
Headlamp Switch
Rear Auxiliary Blower
Motor Relays
Heated
02 Sensors, Mass Air
Flow Sensor, EGR Valve
Solenoid, Evap Canister Purge
Valve, Crankshaft Position Sensor,
Secondary Air Injection Relay
(Diesel), Water in Fuel Sensor
(Diesel), Fuel Heater (Diesel),
Glowplug
Relay (Diesel),
Wastegate Solenoid (Diesel)
Air Conditioning Clutch Relay
Spare Fuses
Upfitter Provisions
Upfitter Provisions
Right-hand Headlamp (Export Only)
6-63

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule =- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be performed after 100,000 miles
(166
000 km) at the same intervals. The services shown
at 150,000 miles
(240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
3- The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will
not nullify
the emission warranty or limit recall liability prior
to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection’’ under “Periodic
Maintenance Inspection’’ in Part
C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants’’
in the Index for proper lubricant to use):
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed.
If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles (25
000 km).
Standard Differential
-- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.

Downloaded from www.Manualslib.com manuals search engine Long Trip/Highway Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles
(240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
ri‘ The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not
nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful
life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
## Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections”
in Part C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants”
in the Index for proper lubricant to use):
Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent
oil changes, check
fluid level and add fluid
as needed.
Standard Differential -- Check fluid level and add
fluid
as needed at every engine oil change.
7-32

Downloaded from www.Manualslib.com manuals search engine At Least Twice a Year At Least Once a Year
Restraint System Check
Make sure- the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn
or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired
or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also
see “Wiper Blades,
Cleaning” in the Index.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
“Automatic Transmission” in the Index. A fluid loss
may indicate a problem. Check the system and repair
if needed.
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all hood hinges, hood prop rod pivot, fuel
filler door, rear compartment hinges, latches, locks and
any moving seat hardware. Part
D tells you what to use.
More frequent lubrication may be required when
exposed
to a corrosive environment.
Starter Switch Check
A CAUTION:
rn
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.

Downloaded from www.Manualslib.com manuals search engine 2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready
to turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL
(N). If
the starter works in any other position, your vehicle
needs service.
Brake-Tra- -mission Shift Interlock (BTSI) Check
/! CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room around
the vehicle.
It should be parked on a level surface.
2.
3.
Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready
to apply the regular brake
immediately if the vehicle begins
to move.
With the engine
off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move
the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK
(P), your vehicle’s BTSI
needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key
to LOCK in each shift lever position.
The key should turn to LOCK only when the shift
0 The key should come out only in LOCK.
lever is in PARK (P).

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
I USAGE I FLUIDLUBRICANT I
Engine Oil
(Gasoline
Engine)
Engine Coolant Engine oil
with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst” symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and use only
GM Goodwrench@ DEX-COOL@
or Havoline@ DEX-COOL@
coolant. See “Engine Coolant” in
the Index.
Hydraulic Brake (GM Part
No. 12377967 or
System Delco
Supreme
11 @ Brake Fluid
equivalent DOT-3 brake fluid).
USAGE
Parking Brake
Cable Guides
Power Steering
System
Automatic
Transmission
Key Lock
Cylinders
Chassis
Lubrication
FLUIDLUBRICANT
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI
## 2, Category LB
or GC-LB.
GM Power Steering Fluid
(GM Part
No. 1052884 - 1 pint,
10500 17
- 1 quart, or equivalent).
DEXRON@-111 Automatic
Transmission Fluid.
Multi-Purpose lubricant, Superlube@ (GM Part No. 12346241
or equivalent).
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC-LB.
7-51

Downloaded from www.Manualslib.com manuals search engine Chevrolet/Geo Roadside
Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet/Geo Roadside Assistance
Center. As the owner
of a 1997 Chevrolet/Geo,
membership in Roadside Assistance is free. Roadside Assistance
is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(1-800-243-8872). This toll-free number will provide
you over-the-phone roadside assistance
with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network
of dealer recommended service
providers. Roadside membership is free, however some
services may incur costs.
Roadside offers two levels
of service to the customer,
Basic Care and Courtesy" Care:
0
0
0
0
Toll-free number, 1-800-CHEV-USA
Free towing for warranty repairs
Basic over-the-phone technical advice
Available dealer services at reasonable costs (ie.,
wrecker services, locksmithkey service, glass
repair, etc.)

Downloaded from www.Manualslib.com manuals search engine ROADSIDE Courtesy Care PROVIDES:
0 Roadside Basic Care services (as outlined above)
Plus:
0 FREE Non-Warranty Towing (to the closest dealer
@ FREE LocksmithKey Service (when keys are lost
from a legal roadway)
on the road or locked inside)
0 FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at
home or on the road)
0 FREE Fuel Delivery ($5 of fuel delivered on
the road) ChevroletlGeo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with the coverage provided by the Bumper to Bumper
New Vehicle Limited Warranty to eligible purchasers
of
1997 ChevroletlGeo passenger car and light duty
trucks. (Please
see your selling dealer for details.)
Note:
Courtesy Care is available to Retail and Retail Lease
Customers operating
1997 and newer ChevroletlGeo
vehicles for a period of 3 years/36,000 miles
(60 0o0 km),
whichever occurs first. All Courtesy Care services must
be pre-arranged by Chevrolet Roadside or dealer
Service Management.
Basic Care and Courtesy Care are not part of or
included in the coverage provided
by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time.

Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Adjustable Mast Antenna ........................ 3-28
AirBag
....................................... 1-25
Adding Equipment
............................ 1-32
How Does
it Restrain .......................... 1-30
How it Works
................................ 1-28
Location
.................................... 1-28
Readiness Light
......................... 1.27. 2-51
Servicing
................................... 1-31
What Makes it Inflate
.......................... 1-29
What Will
You See After it Inflates ............... 1-30
When Should it Inflate
......................... 1-29
Aircleaner
.................................... 6-17
Air Conditioning Refrigerants
..................... 6-67
Alignment and Balance. Tire
...................... 6-47
Aluminum Wheels. Cleaning
...................... 6-55
Antenna. Adjustable Mast
........................ 3-28
Antenna. Power
................................ 3-28
Antifreeze
..................................... 6-22
Anti-Lock Brake System Warning Light
................ 2-53. 4-7
Brakes
...................................... 4-7
Appearancecare
............................... 6-49
Air Conditioning
................................ 3-7
Air Control. Climate Control System
................. 3-3 Appearance
Care Materials
....................... 6-57
Arbitration Program
.............................. 8-9
Ashtrays ...................................... 2-43
Audio Systems
.................................. 3-8
Automatic Transmission
Transmission Check
........................... 7-46
Transmission Fluid
............................ 6-18
Transmission Operation
........................ 2-20
Shifting
..................................... 2-20
Transmission Park Mechanism Check
............. 7-48
Axle. Locking Rear
............................. 2-23
Axle. Rear
.................................... 6-22
Battery
...................................... 6-32
Jump Starting
................................. 5-3
Replacement. Remote Keyless Entry
............... 2-8
Warnings
.................................... 5-3
Warnings
.................................... 5-3
BBB Auto Line
................................. 8-9
Before Leaving on a Long Trip
.................... 4-21
Better Business Bureau Mediation
................... 8-9
Blizzard. Driving In
............................. 4-25
9-1

Downloaded from www.Manualslib.com manuals search engine Brake Adjustment
.................................. 6-31
Fluid
....................................... 6-28
Master Cylinder
.............................. 6-28
Parking
..................................... 2-23
Pedal Travel
................................. 6-3 1
Replacing System Parts ........................ 6-3 1
System Warning Light
......................... 2-52
Trailer
...................................... 4-34
Transmission Shift Interlock Check
............... 7-47
Wear
....................................... 6-30
Brakes. Anti-Lock
............................... 4-7
Braking in Emergencies
........................... 4-9
Braking
........................................ 4-6
Break-In. New Vehicle
.......................... 2-16
Brightness Control
.............................. 2-38
Bulb Replacement
.............................. 6-32
BTSICheck
................................... 7-47
Canadian Roadside Assistance
.................... 8-7
Carbon Monoxide .................... 2-28.4-26. 4-34
Cassette Deck Service
........................... 7-45
Cassette Tape Player
....................... 3- 11. 3- 13
Cassette Tape Player Care
........................ 3-27
Center High-Mounted Stoplamp
................... 2-61
Center Rear Passenger Position
.................... 1-35
Certification Label
.............................. 4-27
CertificatiodTire Label
.......................... 4-27
Capacities
and Specifications
...................... 6-64
Center Passenger Position
........................ 1-35 Chains. Safety
................................. 4-34
Chains. Tire
................................... 6-49
Changing a Flat Tire
............................. 5-23
Checking Your Restraint Systems
.................. 1-52
Chemical Paint Spotting
.......................... 6-56
Child Restraints
................................ 1-40
Securing in a Rear Outside Seat Position ........... 1-42
Securing
in the Center Front Seat Position ......... 1-44
Securing
in the Center Rear Seat Position .......... 1-44
Securing in the Center Seat Position
.............. 1-44
Securing in the Passenger Seat Position ........... 1-46
Securing
in the Right Front Seat Position .......... 1-46
TopStrap
................................... 1-42
Where to Put
........................... 1-40. 1-41
Cigarette Lighter
............................... 2-45
Circuit Breakers and Fuses
....................... 6-60
Cleaner. Air
................................... 6-17
Cleaning Aluminum Wheels
..................... ....... 6-55
Fabric
...................................... 6-50
Glass
....................................... 6-53
InsideofYourGM
............................ 6-50
Instrumentpanel
............................. 6-52
Leather
..................................... 6-52
Outside
of Your GM ........................... 6-54
Special Problems
............................. 6-51
Stains
...................................... 6-50
Tires
....................................... 6-55
Vinyl
....................................... 6-52
Wheels
..................................... 6-55
Windshield and Wiper Blades
................... 6-53
9-2