maintenance schedule CHEVROLET EXPRESS 1997 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine The 1997 Chevrolet Express Owner’s Manual
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Seats and Restraint Systems
This section tells you how to use your seats and safety belts properly. It also explains the “SIR” system.
Features and Controls
This section explains how to start and operate your vehicle,
Comfort Controls and Audio Systems
This section tells you how to adjust the ventilation and comfort controls and how to operate your audio system.
Your Driving and the Road
Here you’ll find helpful information and tips about the road and how to drive under different conditions.
Problems on the Road
This section tells what to do if you have a problem while driving, such as a flat tire or overheated engine, etc.
Service and Appearance Care
Here the manual tells you how to keep your vehicle running properly and looking good.
Maintenance Schedule
This section tells you when to perform vehicle maintenance and what fluids and lubricants to use.
Customer Assistance Information
This section tells you how to contact Chevrolet for assistance and how to get service and owner publications.
It
also gives you information on “Reporting Safety Defects” on page 8- IO.
Index
Here’s an alphabetical listing of almost every subject in this manual. You can use it to quickly find
something
you want to read.
i

Downloaded from www.Manualslib.com manuals search engine Parking on Hills
You really should not park your vehicle, with a trailer
attached, on a hill. If something goes wrong, your rig
could start
to move. People can be injured, and both
your vehicle and the trailer can be damaged.
But if
you ever have to park your rig on a hill, here’s
how
to do it:
1.
2.
3.
4.
5.
Apply your regular brakes, but don’t shift into
PARK
(P) yet. Then turn your wheels into the curb
if facing downhill or into traffic if facing uphill.
Have someone place chocks under the trailer wheels.
When the wheel chocks are in place, release the
regular brakes until
the chocks absorb the load.
Re-apply the regular brakes. Then apply your
parking brake and then shift to PARK
(P).
Release the reguIar brakes.
When You Are Ready to Leave After
Parking on a Hill
I. Apply your regular brakes and hold the pedal down
while
you:
Start your engine;
0 Shift into a gear; and
0 Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See
the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each
of these is covered in this
manual, and the Index will help you find them quickly.
If you’re trailering, it’s a good idea to review these
sections before you start your trip.
Check periodically
to see that all hitch nuts and bolts
are tight.

Downloaded from www.Manualslib.com manuals search engine Noise Control System
The following information relates to compliance with
Federal noise emission standards for vehicles with
a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs.
(4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation
of the noise emission
control system during the life
of your vehicle. The
noise control system warranty is given in
your
Warranty booklet.
These standards apply only
to vehicles sold in the
United States.
Tampering With Noise Control
System Prohibited
Federal law prohibits the following acts or the
causing thereof
1. The removal or rendering inoperative by any person,
other than for purposes
of maintenance, repair or
replacement,
of any device or element of design
incorporated into any new vehicle
for the purpose
of noise control, prior to its sale or delivery to the
ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.

Downloaded from www.Manualslib.com manuals search engine Engine Oil Additives
Don’t add anything to your oil. Your GM dealer is ready
to advise if you think something should be added.
When to Change Engine Oil
If any one of these is true for you, use the short tripkity
maintenance schedule:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
0 Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
your vehicle.
The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any
one of these is true for your
vehicle, then
you need to change your oil and filter
every
3,000 miles (5 000 km) or 3 months -- whichever
occurs first.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil and filter every
7,500 miles (12 500 km) or 12 months -- whichever
occurs first. Driving a vehicle with a fully warmed
engine under highway conditions causes engine oil to
break down slower.
What to Do with Used Oil
Did you know that used engine oil contains certain
elements
that may be unhealthy for your skin and could
even cause cancer? Don’t let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water, or a good hand cleaner. Wash or properly throw
away clothing or rags containing used engine oil. (See
the manufacturer’s warnings about the use and disposal
of
oil products.)
Used
oil can be a real threat to the environment. If you
change your own oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t ever dispose
of oil
by putting it in the trash, pouring it
on the ground, into
sewers, or into streams
or bodies of water. Instead,
recycle
it by taking it to a place that collects used oil. If
you have a problem properly disposing of your used oil,
ask your dealer, a service station or a local recycling
center for help.

Downloaded from www.Manualslib.com manuals search engine Air Cleaner (Gasoline Engines)
To remove the air cleaner filter:
1. Loosen screw bolt to air induct hose.
2. Remove the three bolts holding the air cleaner
housing in place.
3. Remove the full air housing.
4. Unsnap the three clips.
Then tilt the top cover up and back to expose the
filter element.
5. Install a new filter element with the folds in the
down position.
Reverse Steps
1 through 5 to replace the air cleaner.
See “Normal Replacement Parts” for the proper filter
to use.
Refer to the Maintenance Schedule to determine when
to
replace the air filter and crankcase ventilation filter.
See “Scheduled Maintenance Services”
in the Index.

Downloaded from www.Manualslib.com manuals search engine Operating the engine with the air cleaner off
can cause you or others to be burned. The air
cleaner not only cleans the air,
it stops flame if
the engine backfires. If it isn’t there, and the
engine backfires, you could be burned. Don’t
drive with it
off, and be careful working on the
engine with the air cleaner off.
NOTICE:
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the
air cleaner in place when you’re driving.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83 000 km) if the vehicle’s GVWR is over 8,600 or
if the vehicle is mainly driven under one or more of
these conditions:
0 In heavy city traffic where the outside temperature
regularly reaches
90°F (32°C) or higher.
0 In hilly or mountainous terrain.
0 When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service.
If your vehicle’s
GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions, the
fluid and filter do not require changing.
See “Scheduled Maintenance Services”
in the Index.

Downloaded from www.Manualslib.com manuals search engine 3. Check both sides of the dipstick, and read the lower
level. The fluid level must be in the COLD area for a
cold check or in the HOT area or cross-hatched area
for a hot check.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT. (A COLD check is used only as a reference.)
If the
fluid level is low, add only enough of the proper fluid to
bring the level up to the HOT area for a hot check. It
doesn’t take much fluid, generally less than one pint
(0.5 L). Don’t overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON@-111, because fluid with that label is
made especially for your automatic transmission. Damage caused
by fluid other than DEXRON-III
is not covered by your new vehicle warranty.
After adding fluid, recheck the fluid level as
described under “How to Check.”
0 When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
6-21

Downloaded from www.Manualslib.com manuals search engine Rear Axle Engine Coolant
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
What to
Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants”
in the Index. The cooling
s stem
in your vehicle is filled with
DEX-COOL
8 engine coolant. This coolant is designed
to remain in your vehicle for
5 years or 150,000 miles
(240
000 km) whichever occurs first, if you add only
DEX-COOL’ extended life coolant.
The following explains your cooling system
and how to
add coolant when it is low. If you have a problem with
engine overheating,
see “Engine Overheating” in
the Index.
A 50/50 mixture of water and DEX-COOL@ coolant will:
0 Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 265 “F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should .

Downloaded from www.Manualslib.com manuals search engine Brakes
Brake Fluid
Your brake master cylinder reservoir is here. It is filled
with
DOT-3 brake fluid.
There are only two reasons why the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the fluid
level goes back up. The other reason is that fluid is
leaking out
of the brake system. If it is, you should have your brake system
fixed, since a leak means that sooner
or later your brakes won’t work well, or won’t work
at all.
So, it isn’t a good idea to “top off’ your brake fluid.
Adding brake fluid won’t correct
a leak. If you add fluid
when your linings are worn, then you’ll have too much
fluid when you get new brake linings.
You should add
(or remove) brake fluid,
as necessary, only when work is
done on
the brake hydraulic system.
If you have too much brake fluid, it can spill
on the engine. The fluid will burn
if the engine
is hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See “Periodic Maintenance
Inspections”
in the Index.
6-28

Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires” and
“Wheel Replacement” later in
this section for more
information. If your vehicle has dual rear wheels, also
see “Dual Tire Operation” later in this section.
The purpose of regular rotation is to achieve more
uniform wear for
all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services’’
in the Index for scheduled
rotation intervals.
I FRT FRT
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
If your vehicle has dual rear wheels, always use one
of
the correct rotation patterns shown here when rotating
your tires.
When you install dual wheels, be sure the vent holes in
the inner and outer wheels on each side are lined
up.