cooling CHEVROLET EXPRESS 1998 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine Wheel Replacement
Replace any wheel that is bent, cracked, or badly
rusted or corroded. If wheel nuts keep coming loose,
the wheel, wheel bolts and wheel nuts should be
replaced. If the wheel leaks air, replace it (except
some
aluminum wheels, which can sometimes be repaired).
See your dealer if any
of these conditions exist.
Your dealer will know the kind of wheel
you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted the
same way as the one it replaces.
If
you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new
GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
I A CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling
of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
I NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.

Downloaded from www.Manualslib.com manuals search engine Cooling System Capacity (Approximate)
ENGINE VIN QTY Without Rear Heater
“VORTEC”4300 W 1 1 Quarts ( 10.4 L)
“VORTEC”5000 M 17 Quarts (16 L)
“VORTEC”5700 R 17 Quarts (1 6 L)
“VORTEC”7400 J 23 Quarts (2 1.8 L)
QTY With Rear Heater
14 Quarts (13.2 L)
20 Quarts (18.9 L)
20 Quarts (18.9 L)
26 Quarts (24.6 L)
After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.
Crankcase Capacity (Approximate)
ENGINE VIN Quantity With Filter
“VORTEC”4300 W 4.5 Quarts (4.3 L)
“VORTEC”5000 M 5 Quarts (4.8 L)
“VORTEC”5700 R 5 Quarts (4.8 L)
“VORTEC”7400 J 6.6 Quarts (6.24 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. See “Engine Oil” in the Index.
*Add one additional quart for RPO 5Z1 and
RPO KL5 Models.
6-68

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
bmng TripMighway Definition -- Gasoline Engines I
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area
or used
off paved roads. Use the Short Trip/City schedule for
these conditions.
Driving a vehicle with a fully warmed engine
under highway conditions causes engine oil to break
down slowex
7-6

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Long Tripmighway Intervals -- Gasoline Engines I
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (or at each brake relining,
whichever occurs first).
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 30,000 Miles (50 000 km): Fuel Filter
Every 50,000 Miles (83 000 km): Automatic
Long Tripmighway Intervals -- Gasoline Engines
Every
60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
the following pages.
7-7

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
0 If you haven’t used your vehicle under severe service conditions listed
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
MILEAGE
7-26

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
0 Change automatic transmission fluid and filter if the vehicle’s GVWR is
over
8600 lbs. or if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside temperature regularly reaches 90 OF
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
(32°C) or higher.
0 If you haven’t used your vehicle under severe service conditions listed
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
DATE I
I MILEAGE ACTUAL I SERVICEDBY: [

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Main A !n: Ice
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your dealer’s service
department or other qualified service center do these
jobs. Make sure any necessary repairs are completed
at once.
Proper procedures to perform these services may be
found in
a service manual. See “Service and Owner
Publications” in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs
of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could
let exhaust fumes into the vehicle. See “Engine
Exhaust” in the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test
of the cooling
system and pressure cap is recommended at least once
a year.
7-42

Downloaded from www.Manualslib.com manuals search engine Comfort Controls ................................ 3-2
Compact Disc Care
............................. 3-26
Compact Disc Player
....................... 3- 16. 3.20
Console Storage
................................ 2-48
Control of
a Vehicle .............................. 4-5
Convex Outside Mirror
.......................... 2-46
Coolant
....................................... 6-21
Cooling System
................................ 5- 14
Courtesy Transportation
........................... 8-8
Crankcase Capacity ............................. 6-68
Cruise Control
................................. 2-37
RecoveryTank
............................... 5-16
Cupholders
.................................... 2-48
Customer Assistance for Text Telephone Users
......... 8-4
Customer Assistance Information
................... 8- 1
Customer Satisfaction Procedure .................... 8-2
Damage. Finish
...................................... 6-57
SheetMetal
................................. 6-57
Daytime Running Lamps
......................... 2-41
Dead Battery
................................... 5-3
Defects. Reporting Safety
................... 8.10. 8.11
Defensive Driving ............................... 4-2
Defogging
................................. 3.3. 3.4
Defrosting
................................. 3.3. 3.4
Dome Lamps
.................................. 2-43
Door Locks
....................................... 2-4
Daytime Running Lamps
Indicator Light
............ 2-62
Sliding ..................................... 2-12
Storage
..................................... 2-48
Swing-Out Side
.............................. 2-10
Drive Position. Automatic Transmission
............. 2-23
Driver Position
................................. 1 . 17
Driving City
........................................ 4-18
Defensive
.................................... 4-2
Drunken
..................................... 4-3
Freeway
.................................... 4-19
InaBlizzard
................................. 4-25
In Foreign Countries
........................... 6-5
In the Rain .................................. 4-15
Night
...................................... 4-14
OnCurves
................................... 4-9
On Grades While Towing
a Trailer ............... 4-35
On Hill and Mountain Roads
.................... 4-21
OnSnowandIce
............................. 4-23
Throughwater
............................... 4-17
WetRoads
.................................. 4-15
Winter
...................................... 4-23
With a Trailer ................................ 4-33
Drunken Driving
................................ 4-3
Dual Tire Operation
............................. 6-45
StoragePocket
............................... 2-48
Electrical Equipment. Adding
.................... 6-61
Electrical System ............................... 6-61
Electronic Road Speed Governor (Gasoline Engines) ... 2-53
9-3
~ -= .

Downloaded from www.Manualslib.com manuals search engine Engine ....................................... 6-10
Coolant
..................................... 6-21
Coolant Level Check
.......................... 7-38
Coolant Temperature Gage
..................... 2-57
Cooling System
.............................. 5- 14
Exhaust
...................... 2.29.2.30.2.33 .4.26
FuseBlock
.................................. 6-65
Identification
........................... 6.60. 6.67
OilLevelCheck
.............................. 7-38
Overheating
................................. 5-11
Running While Parked ......................... 2-30
Starting Your
................................ 2- 18
EngineOil
.................................... 6-12
Adding
..................................... 6-13
Additives
................................... 6-15
Checking ................................... 6-13
Pressure Gage
................................ 2-60
Used
....................................... 6-16
Whentochange
.............................. 6-15
Exhaust, Engine
................. 2-29.2-30,2-33, 4-26
Engine Coolant Heater
........................... 2-20
Engine Oil (Continued)
Exterior Lamps
................................. 2-40
Fabric Cleaning
............................... 6-52
Filling a Portable Fuel Container .................... 6-7
FillingYourTank
................................ 6-5
Filter. Air
..................................... 6-16
Finish Care
.................................... 6-55
Finish Damage
................................. 6-57 First Gear. Automatic Transmission
................ 2-23
Flashers. Hazard Warning
......................... 5-2
Flat Tire. Changing
............................. 5-22
Fluids and Lubricants
............................ 7-44
Foreign Countries. Fuel
........................... 6-5
French Language Manual
11
Front Parkingnurn Signal Lamp Bulb Replacement .... 6-35
Front Storage Area
.............................. 2-48
FrontTowing
.................................. 5-10
Fuel .......................................... 6-3
Canada ...................................... 6-3
Filling
a Portable Container ...................... 6-7
FillingYourTank
.............................. 6-5
Gage
....................................... 2-63
In Foreign Countries
........................... 6-5
Tankcapacity
............................... 6-69
Fuses and Circuit Breakers
....................... 6-61
.. ...........................
Gages
Engine Coolant Temperature
.................... 2-57
Engine Oil Pressure
........................... 2-60
Fuel
....................................... 2-63
Speedometer
................................. 2-52
Voltmeter
................................... 2-55
GAWR
....................................... 4-27
Gear Positions. Automatic Transmission
............. 2-21
Gross Axle Weight Rating
........................ 4-27
Gross Vehicle Weight Rating
...................... 4-27
Guide en Franpis
11
GVWR ....................................... 4-27
.. .................................
9-4

Downloaded from www.Manualslib.com manuals search engine Halogen Bulbs ................................ 6-32
Hazard Warning Flashers
.......................... 5-2
Head Restraints
................................. 1-5
Headlamps
.................................... 2-40
Bulb Replacement
............................ 6-33
High/Low Beam Changer
...................... 2-35
OnReminder
................................ 2-41
Wiring
..................................... 6-61
Hearing Impaired. Customer Assistance
.............. 8-4
Heater Controls
................................. 3-2
HeaterIAir Conditioning Controls
................... 3-3
Heating
........................................ 3-6
High-Beam Headlamps
.......................... 2-35
Highway Hypnosis
.............................. 4-2 I
Hill and Mountain Roads ......................... 4-21
Hitches. Trailer
................................. 4-32
Hood Checking Things Under
......................... (5-8
Prop ........................................ 6-9
Release
...................................... 6-8
Horn ......................................... 2-33
Hydroplaning
.................................. 4-17
Ignition Switch
................................ 2-17
Ignition Transmission Lock Check
................. 7-41
Inflation, Tire
.................................. 6-42
Inside Day/Night Rearview Mirror
................. 2-45
Inspections
.................................... 7- 42
Brakesystem
................................ 7-43
Engine Cooling System
........................ 7-42
Exhaust Systems
............................. 7-42 RearAxle
................................... 7-43
Steering
.................................... 7-42
Suspension
.................................. 7-42
Throttle System
.............................. 7-43
Instrument Cluster
.............................. 2-51
Instrument Panel
............................... 2-50
Brightness Control
............................ 2-40
FuseBlock
.................................. 6-62
Interior Lamps
................................. 2-43
Cleaning
.................................... 6-53
.................................... J ack.
Tire 5-23
Jump Starting
................................... 5-3
Keyless Entry System
........................... 2-6
Keys
.......................................... 2-2
Labels Certification
................................. 4-27
Certificationmire
............................. 4-27
Service
Parts Identification ..................... 6-60
Tire-Loading Information
...................... 4-27
Vehicle Identification Number
................... 6-60
Dome
...................................... 2-43
Exterior
.................................... 2-40
Interior
..................................... 2-43
OnReminder
................................ 2-41
Panel
....................................... 2-40
Underhood
.................................. 2-44
Lamps