lock CHEVROLET EXPRESS 2002 Manual PDF

5-26
The tools you'll be using include the jack (A), jack
handle extension (B), jack handle (C), socket (D) and
the ratchet (E).
Removing the Wheel Covers and Locking
Wheel Nuts
1. You will need to take off the wheel nut caps to reach
your wheel nuts. When using the ratchet and socket,
make sure the DOWN side faces you.

5-28 Removing the Flat Tire and Installing the
Spare Tire
1. With the DOWN side facing you, use the ratchet and
socket to loosen all the wheel nuts. Don't remove
them yet.
2. The jack has a bolt on the end. Attach the socket end
of the extension to the jack bolt.
Attach the ratchet to the extension with the UP side
facing you.
3. Turn the ratchet clockwise. That will raise the jack
lift head a little.

5-30
CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to fit the jack
lift head into the proper location before raising
the vehicle.
5. Raise the vehicle by turning the ratchet clockwise.
Make sure the UP mark faces you. Raise the vehicle
far enough off the ground so there is enough room
for the spare tire to fit.

5-32
8. Put the wheel nuts back
on with the rounded end
of the nuts toward the
wheel. Tighten each
wheel nut by hand until
the wheel is held against
the hub.
9. Lower the vehicle by turning the jack handle
counterclockwise. Lower the jack completely.
10. Tighten the nuts
firmly in a crisscross
sequence as shown.
Turn the wheel
wrench clockwise.
CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to become loose
and even come off. This could lead to an accident.
Be sure to use the correct wheel nuts. If you have
to replace them, be sure to get new GM original
equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench
to 140 lb
-ft (190 N´m).
NOTICE:
Improperly tightened wheel nuts can lead to
brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specification.

5-33
11. Put the wheel cover back on, or put the center cap
and plastic wheel nut caps back on. Remove any
wheel blocks.
Remember that the jack, jacking equipment and tire
must be properly stored in their original storage position
before you begin driving again. The next part will show
you how.
Storing a Flat or Spare Tire and Tools
CAUTION:
Storing a jack, a tire or other equipment in the
passenger compartment of the vehicle could
cause injury. In a sudden stop or collision, loose
equipment could strike someone. Store all these
in the proper place.
1. Put the tire on the ground at the rear of the vehicle
with the valve stem pointed down.
2. Pull the retaining bar through the center of the
wheel, making sure it is properly attached.

6-6
The fuel cap is behind a
hinged door on the driver's
side of your vehicle.
While refueling your
vehicle, hang the fuel cap
by the tether from the hook
on the filler door.To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it; if
you let go of the cap too soon, it will spring back to
the right.
CAUTION:
If you get gasoline on yourself and then
something ignites it, you could be badly burned.
Gasoline can spray out on you if you open the
fuel cap too quickly. This spray can happen if
your tank is nearly full, and is more likely in hot
weather. Open the fuel cap slowly and wait for
any ªhissº noise to stop. Then unscrew the cap
all the way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See ªCleaning the
Outside of Your Vehicleº in the Index.

6-7
When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See ªMalfunction Indicator Lampº in
the Index.
NOTICE:
If you need a new fuel cap, be sure to get the
right type. Your dealer can get one for you. If you
get the wrong type, it may not fit properly. This
may cause your malfunction indicator lamp to
light and may damage your fuel tank and
emissions system. See ªMalfunction Indicator
Lampº in the Index.
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:

Dispense gasoline only into
approved containers.

Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.

Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.

Don't smoke while pumping gasoline.

6-21
Then, without shutting off the engine, follow these steps:
The transmission dipstick has a red handle and is located
near the center of the engine compartment. See ªEngine
Compartment Overviewº in the Index for more
information on location.
1. Flip the handle up and then pull out the dipstick and
wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
3. Check both sides of the dipstick, and read the lower
level. The fluid level must be in the COLD area,
below the cross
-hatched area, for a cold check or in
the HOT area or cross
-hatched area for a hot check.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.

6-22 How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See ªRecommended
Fluids and Lubricantsº in the Index.
Add fluid only after checking the transmission fluid
while it is hot. (A cold check is used only as a
reference.) If the fluid level is low, add only enough of
the proper fluid to bring the level up to the HOT area for
a hot check. It doesn't take much fluid, generally less
than one pint (0.5 L). Don't overfill.NOTICE:
We recommend you use only fluid labeled
DEXRON-III, because fluid with that label is
made especially for your automatic transmission.
Damage caused by fluid other than DEXRON
-III
is not covered by your new vehicle warranty.

After adding fluid, recheck the fluid level as
described under ªHow to Check.º

When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.

6-35
Sealed Beam Headlamp
1. Remove the four screws from the headlamp retainer.
Pull the retainer out and set it aside.
2. Unplug the lamp assembly from the connector.
3. Remove the old headlamp
4. Install a new headlamp into the assembly.
5. Plug the assembly back into the connector.
6. Reassemble the headlamp assembly with the retainer.Composite Headlamps
1. Open the hood.
2. Locate the rear side of each of the headlamps.
3. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver's side. Turn the bulb
counterclockwise one quarter turn to remove it from
the socket. On the passenger's side, turn the bulb
clockwise one quarter turn. Do not touch the glass
part of the bulb.