CHEVROLET EXPRESS 2004 Owners Manual

The following chart shows how much your trailer can weigh, based upon vehicle model and options.
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G1500 Cargo Van 2WD
4300 V6 3.42 4,300 lbs (1 950 kg) 9,500 lbs (4 309 kg)
5300 V83.42
3.735,900 lbs (2 676 kg) 12,000 lbs (5 443 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
H1500 Cargo Van AWD
5300 V83.42
3.736,500 lbs (2 948 kg) 12,000 lbs (5 443 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G1500 Passenger Van 2WD
4300 V6 3.42 3,900 lbs (1 769 kg) 9,500 lbs (4 309 kg)
5300 V83.42
3.736,300 lbs (2 858 kg) 12,000 lbs (5 443 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
H1500 Passenger Van AWD
5300 V83.42
3.736,100 lbs (2 767 kg) 12,000 lbs (5 443 kg)
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Vehicle Axle Ratio Maximum Trailer Weight GCWR
G2500 Cargo Van 2WD
4300 V6 3.73 4,700 lbs (2 132 kg) 10,000 lbs (4 536 kg)
4800 V83.73
4.106,400 lbs (2 903 kg)
7,400 lbs (3 357 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
5300 V8 3.73 6,500 lbs (2 948 kg) 12,000 lbs (5 443 kg)
6000 V83.73
4.108,400 lbs (3 810 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
H2500 Cargo Van AWD
5300 V8 3.73 6,400 lbs (2 903 kg) 12,000 lbs (5 443 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G2500 Cargo Van 2WD Long Wheelbase
4300 V6 3.73 4,500 lbs (2 041 kg) 10,000 lbs (4 536 kg)
4800 V83.73
4.106,200 lbs (2 812 kg)
7,200 lbs (3 266 kg)12,000 lbs (5 443 kg)
13,000 lbs (5 897 kg)
5300 V8 3.73 6,400 lbs (2 903 kg) 12,000 lbs (5 443 kg)
6000 V83.73
4.108,200 lbs (3 719 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G2500 Passenger Van 2WD Short Wheelbase
6000 V83.73
4.107,800 lbs (3 538 kg)
9,800 lbs (4 445 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
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Vehicle Axle Ratio Maximum Trailer Weight GCWR
G2500 Passenger Van 2WD Long Wheelbase
6000 V83.73
4.107,800 lbs (3 538 kg)
9,800 lbs (4 445 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G3500 Cargo Van 2WD Short Wheelbase
6000 V83.73
4.108,200 lbs (3 719 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G3500 Cargo Van 2WD Long Wheelbase
6000 V83.73
4.108,000 lbs (3 629 kg)
10,000 lbs (4 536 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G3500 Passenger Van 2WD Short Wheelbase
6000 V83.73
4.107,700 lbs (3 483 kg)
9,700 lbs (4 400 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
Vehicle Axle Ratio Maximum Trailer Weight GCWR
G3500 Passenger Van 2WD Long Wheelbase
6000 V83.73
4.107,400 lbs (3 357 kg)
9,400 lbs (4 264 kg)14,000 lbs (6 350 kg)
16,000 lbs (7 257 kg)
4-39

The Gross Combined Weight Rating (GCWR) is the
total allowable weight of the completely loaded vehicle
and trailer including any passengers, cargo equipment
and conversion. The GCWR for your vehicle should not
be exceeded.
You can ask your dealer for our trailering information or
advice, or you can write us at the address listed in your
Warranty and Owner Assistance Information Booklet.
In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Weight of the Trailer Tongue
The tongue load (A) of any trailer is an important weight
to measure because it affects the total or gross weight
of your vehicle. The Gross Vehicle Weight (GVW)
includes the curb weight of the vehicle, any cargo you
may carry in it, and the people who will be riding in
the vehicle. If you have a lot of options, equipment,
passengers or cargo in your vehicle, it will reduce the
tongue weight your vehicle can carry, which will
also reduce the trailer weight your vehicle can tow. And
if you will tow a trailer, you must add the tongue load
to the GVW because your vehicle will be carrying
that weight, too. SeeLoading Your Vehicle on page 4-29
about your vehicle’s maximum load capacity.The trailer tongue weight (A) should be 10 percent to
15 percent of the total loaded trailer weight (B), up to a
maximum of 400 lbs (181 kg) with a weight carrying
hitch. The trailer tongue weight (A) should be 10 percent
to 15 percent of the total loaded trailer weight (B), up
to a maximum of 1,000 lbs (454 kg) with a weight
distributing hitch.
Do not exceed the maximum allowable tongue weight
for your vehicle. Choose the shortest hitch extension
that will position the hitch ball closest to the vehicle. This
will help reduce the effect of trailer tongue weight on
the rear axle.
After you’ve loaded your trailer, weigh the trailer and
then the tongue, separately, to see if the weights are
proper. If they aren’t, you may be able to get them right
simply by moving some items around in the trailer.
4-40

Total Weight on Your Vehicle’s Tires
Be sure your vehicle’s tires are inated to the upper limit
for cold tires. You’ll nd these numbers on the
Certication label at the rear edge of the driver’s door or
seeLoading Your Vehicle on page 4-29. Then be
sure you don’t go over the GVW limit for your vehicle,
or the GAWR, including the weight of the trailer tongue.
If you use a weight distributing hitch, make sure you
don’t go over the rear axle limit before you apply
the weight distribution spring bars.
Hitches
It’s important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why you’ll need the right hitch.
Weight-Distributing Hitches and Weight
Carrying Hitches
When using a weight-distributing hitch, the hitch must
be adjusted so that the distance (A) remains the
same both before and after coupling the trailer to the
tow vehicle.
If you use a step-bumper hitch, your bumper could be
damaged in sharp turns. Make sure you have ample
room when turning to avoid contact between the trailer
and the bumper.(A) Body to Ground Distance, (B) Front of Vehicle
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If you’ll be pulling a trailer that, when loaded, will weigh
more than 5,000 lbs (2 270 kg), be sure to use a
properly mounted weight-distributing hitch and sway
control of the proper size. This equipment is very
important for proper vehicle loading and good handling
when you’re driving. You should always use a sway
control if your trailer will weigh more than these limits.
You can ask a hitch dealer about sway controls.
Will you have to make any holes in the body of your
vehicle when you install a trailer hitch?
If you’re using the wiring provided with the
factory-installed trailering package, you should not need
to make any holes in the body of your vehicle.
However, if you have an aftermarket hitch installed, you
may need to make holes in the body.
If you do, then be sure to seal the holes later when you
remove the hitch. If you don’t seal them, deadly
carbon monoxide (CO) from your exhaust can get into
your vehicle as well as dirt and water. See “Carbon
Monoxide” underEngine Exhaust on page 2-27.Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer to help prevent the tongue from
contacting the road if it becomes separated from
the hitch. Instructions about safety chains may be
provided by the hitch manufacturer or by the trailer
manufacturer. Follow the manufacturer’s
recommendation for attaching safety chains and do not
attach them to the bumper. Always leave just enough
slack so you can turn with your rig. Never allow
safety chains to drag on the ground.
Trailer Brakes
If your trailer weighs more than 1,000 lbs (450 kg)
loaded, then it needs its own brakes – and they must be
adequate. Be sure to read and follow the instructions
for the trailer brakes so you’ll be able to install,
adjust and maintain them properly.
Since your vehicle is equipped with StabiliTrak, your
trailer brake system cannot tap into the vehicle’s
hydraulic brake system.
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Driving with a Trailer
{CAUTION:
If you have a rear-most window open and you
pull a trailer with your vehicle, carbon
monoxide (CO) could come into your vehicle.
You can not see or smell CO. It can cause
unconsciousness or death. SeeEngine
Exhaust on page 2-27. To maximize your safety
when towing a trailer:
Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
Keep the rear-most windows closed.
If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle. Do not use
the climate control setting for maximum air
because it only recirculates the air inside
your vehicle. See Climate Control System
in the Index.Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you’ll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check all trailer hitch parts and
attachments, safety chains, electrical connector, lamps,
tires and mirror adjustment. If the trailer has electric
brakes, start your vehicle and trailer moving and then
apply the trailer brake controller by hand to be sure
the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require
heavy braking and sudden turns.
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Passing
You’ll need more passing distance up ahead when
you’re towing a trailer. And, because you’re a good deal
longer, you’ll need to go much farther beyond the
passed vehicle before you can return to your lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, just move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.
When you’re turning with a trailer, make wider turns than
normal. Do this so your trailer won’t strike soft shoulders,
curbs, road signs, trees or other objects. Avoid jerky or
sudden maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle has to have extra
wiring and a heavy-duty turn signal asher (included
in the optional trailering package).
The arrows on your instrument panel will ash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will also ash, telling other drivers
you’re about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It’s
important to check occasionally to be sure the trailer
bulbs are still working.
4-44

Driving On Grades
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don’t shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
You can tow in DRIVE (D). You may want to shift the
transmission to THIRD (3) or a lower gear under heavy
loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) for a
few minutes before turning the engine off. If you do get
the overheat warning, seeEngine Overheating on
page 5-24.
Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here’s
how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet. Then turn your wheels into the curb if
facing downhill or into traffic if facing uphill.
2. Have someone place chocks under the
trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and then shift to PARK (P).
5. Release the regular brakes.
4-45

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission uid (don’t overll),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you nd them quickly. If
you’re trailering, it’s a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package includes
a seven-wire harness assembly at the rear of the
vehicle and a four-wire harness assembly under the left
hand side of the instrument panel. The seven-wire
harness assembly is taped together and located in a
frame pocket at the driver side rear left corner of
the frame. The seven-wire harness includes a 30-amp
feed wire. Both harnesses come without connectors and
should be wired by a qualied electrical technician.
The technician can use the following color code chart
when connecting the wiring harness to your trailer
and trailer brake controller.
Seven-Wire Harness
Light Green: Back-up lamps
Brown: Parking lamps
Yellow: Left stoplamp and turn signal
Dark Green: Right stoplamp and turn signal
Dark Blue: Use for electric trailer brakes
Orange: Trailer accessory
White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
Black: Ground
Red/White Stripe: Fused Battery
Dark Blue: Trailer Brake Feed
Light Blue: Fused Stoplamp/CHMSL
4-46