spare wheel CHEVROLET EXPRESS 2006 Owners Manual

Tires..............................................................6-60
Tire Sidewall Labeling...................................6-61
Tire Terminology and Definitions.....................6-65
Inflation - Tire Pressure.................................6-68
Dual Tire Operation.......................................6-70
Tire Pressure Monitor System.........................6-70
Tire Pressure Monitor Operation.....................6-72
Tire Inspection and Rotation...........................6-75
When It Is Time for New Tires.......................6-78
Buying New Tires.........................................6-79
Different Size Tires and Wheels......................6-80
Uniform Tire Quality Grading..........................6-81
Wheel Alignment and Tire Balance..................6-82
Wheel Replacement......................................6-82
Tire Chains..................................................6-84
If a Tire Goes Flat........................................6-85
Changing a Flat Tire.....................................6-86
Removing the Spare Tire and Tools................6-87
Removing the Flat Tire and Installing the
Spare Tire................................................6-90
Secondary Latch System...............................6-97
Storing a Flat or Spare Tire and Tools...........6-100
Spare Tire.................................................6-101
Appearance Care..........................................6-102
Interior Cleaning.........................................6-102
Fabric/Carpet..............................................6-103Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................6-104
Care of Safety Belts....................................6-104
Weatherstrips.............................................6-105
Washing Your Vehicle..................................6-105
Cleaning Exterior Lamps/Lenses....................6-105
Finish Care................................................6-106
Windshield and Wiper Blades.......................6-106
Aluminum Wheels.......................................6-107
Tires.........................................................6-107
Sheet Metal Damage...................................6-107
Finish Damage...........................................6-108
Underbody Maintenance...............................6-108
Chemical Paint Spotting...............................6-108
Vehicle Identication.....................................6-109
Vehicle Identification Number (VIN)................6-109
Service Parts Identification Label...................6-109
Electrical System..........................................6-109
Add-On Electrical Equipment.........................6-109
Headlamp Wiring........................................6-110
Windshield Wiper Fuses...............................6-110
Fuses and Circuit Breakers..........................6-110
Floor Console Fuse Block............................6-111
Engine Compartment Fuse Block...................6-112
Capacities and Specications........................6-116
Section 6 Service and Appearance Care
6-2

Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel bolt
or wheel nut is replaced, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper wheel nut tightening information,
see “Removing the Flat Tire and Installing the Spare
Tire” later in this section, underChanging a Flat Tire
on page 6-86. Also see “Wheel Nut Torque” under
Capacities and Specications on page 6-116.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically.
SeeTire Inspection and Rotation on page 6-75. Also
seeScheduled Maintenance on page 7-3.
{WARNING:
If you operate your vehicle with a tire that is badly
underinflated, the tire can overheat. An overheated
tire can lose air suddenly or catch fire. You or
others could be injured. Be sure all tires (including
the spare) are properly inflated.
SeeTires on page 6-60andInation - Tire Pressure on
page 6-68for more information on proper tire inflation.
Tire Pressure Monitor System
The Tire Pressure Monitor System (TPMS) uses radio
and sensor technology to check tire pressure levels.
The TPMS sensors monitor the air pressure in
your vehicle’s tires and transmit tire pressure readings
to a receiver located in the vehicle.
Each tire, including the spare (if provided), should be
checked monthly when cold and inflated to the inflation
pressure recommended by the vehicle manufacturer
on the vehicle placard or tire inflation pressure label.
(If your vehicle has tires of a different size than the
size indicated on the vehicle placard or tire inflation
pressure label, you should determine the proper
tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been
equipped with a tire pressure monitoring system (TPMS)
that illuminates a low tire pressure telltale when one
or more of your tires is significantly under-inflated.
6-70

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor
System (TPMS). The TPMS is designed to warn the
driver when a low tire pressure condition exists. TPMS
sensors are mounted onto each tire and wheel assembly,
excluding the spare tire and wheel assembly. The TPMS
sensors monitor the air pressure in the vehicle’s tires and
transmits the tire pressure readings to a receiver located
in the vehicle.
When a low tire pressure
condition is detected, the
TPMS will illuminate the
low tire pressure warning
symbol located on the
instrument panel cluster.
At the same time a message to check the pressure in a
specific tire appears on the Driver Information Center
(DIC) display. The low tire pressure warning light and the
DIC warning message come on at each ignition cycle
until the tires are inflated to the correct inflation pressure.If your vehicle has DIC buttons, tire pressure levels can
be viewed by the driver. For additional information and
details about the DIC operation and displays seeDIC
Operation and Displays on page 4-37andDIC Warnings
and Messages on page 4-44.
The low tire pressure warning light may come on in
cool weather when the vehicle is first started, and then
turn off as you start to drive. This could be an early
indicator that the air pressure in the tire(s) are getting
low and need to be inflated to the proper pressure.
A Tire and Loading Information label, attached to
your vehicle, shows the size of your vehicle’s original
equipment tires and the correct inflation pressure for
your vehicle’s tires when they are cold. SeeLoading the
Vehicle on page 5-19, for an example of the Tire and
Loading Information label and its location on your vehicle.
Also seeInation - Tire Pressure on page 6-68.
Your vehicle’s TPMS can warn you about a low tire
pressure condition but it does not replace normal
tire maintenance. SeeTire Inspection and Rotation
on page 6-75andTires on page 6-60.
Notice:Liquid tire sealants could damage the Tire
Pressure Monitor System (TPMS) sensors. Sensor
damage caused by using a tire sealant is not
covered by your warranty. Do not use liquid tire
sealants.
6-72

TPMS Malfunction Light and Message
The TPMS will not function properly if one or more of the
TPMS sensors are missing or inoperable. When the
system detects a malfunction, the low tire warning light
flashes for about one minute and then stays on for the
remainder of the ignition cycle. A DIC warning message
is also displayed. The low tire warning light and DIC
warning message come on at each ignition cycle until
the problem is corrected. Some of the conditions that
can cause the malfunction light and DIC message to
come on are:
•One of the road tires has been replaced with the
spare tire. The spare tire does not have a TPMS
sensor. The TPMS malfunction light and DIC
message should go off once you re-install the
road tire containing the TPMS sensor.
•The TPMS sensor matching process was started but
not completed or not completed successfully after
rotating the vehicle’s tires. The DIC message and
TPMS malfunction light should go off once the TPMS
sensor matching process is performed successfully.
See “TPMS Sensor Matching Process” later in this
section.
•One or more TPMS sensors are missing or
damaged. The DIC message and the TPMS
malfunction light should go off when the TPMS
sensors are installed and the sensor matching
process is performed successfully. See your
dealer/retailer for service.
•Replacement tires or wheels do not match your
vehicle’s original equipment tires or wheels. Tires
and wheels other than those recommended for your
vehicle could prevent the TPMS from functioning
properly. SeeBuying New Tires on page 6-79.
•Operating electronic devices or being near facilities
using radio wave frequencies similar to the TPMS
could cause the TPMS sensors to malfunction.
If the TPMS is not functioning it cannot detect or
signal a low tire condition. See your dealer/retailer for
service if the TPMS malfunction light and DIC message
comes on and stays on.
6-73

4. Start with the driver side front tire.
5. Remove the valve cap from the valve cap stem.
Activate the TPMS sensor by increasing or
decreasing the tire’s air pressure for five seconds,
or until a horn chirp sounds. The horn chirp, which
may take up to 30 seconds to sound, confirms that
the sensor identification code has been matched to
this tire and wheel position.
6. Proceed to the passenger side front tire, and repeat
the procedure in Step 5.
7. Proceed to the passenger side rear tire, and repeat
the procedure in Step 5.
8. Proceed to the driver side rear tire, and repeat the
procedure in Step 5. The horn sounds two times to
indicate the sensor identification code has been
matched to the driver side rear tire, and that the
TPMS sensor matching process is no longer active.
The TIRE LEARNING ACTIVE message on the DIC
display screen goes off.
9. Turn the ignition switch to LOCK/OFF.
10. Set all four tires to the recommended air pressure
level as indicated on the Tire and Loading
Information label.
11. Put the valve caps back on the valve stems.Tire Inspection and Rotation
Inspect tires regularly for signs of wear or damage.
Also inspect the spare tire. For more information
on tire inspection, seeWhen It Is Time for
New Tires on page 6-78.
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km). SeeScheduled Maintenance
on page 7-3.
The purpose of a regular tire rotation is to achieve
a uniform wear for all tires on the vehicle. This will
ensure that the vehicle continues to perform most
like it did when the tires were new. The first rotation
is the most important. SeeScheduled Maintenance
on page 7-3.
Any time you notice unusual wear, rotate the tires
as soon as possible and check wheel alignment.
Also check for damaged tires or wheels. SeeWhen
It Is Time for New Tires on page 6-78andWheel
Replacement on page 6-82.
6-75

If your vehicle has single rear wheels, always
use the correct rotation pattern shown here when
rotating the vehicle’s tires. Do not include the
spare tire in the tire rotation.If the vehicle has dual rear wheels and the tread
design for the front tires is the same as the
rear tires, always use one of the correct rotation
patterns shown here when rotating the tires.
Single Rear WheelsDual Rear Wheels
6-76

If the vehicle has dual rear wheels and the tread
design for the front tires is different from the dual
rear tires, always use the correct rotation pattern
shown here when rotating the tires. The dual tires
are rotated as a pair and the inside rear tires
become the outside rear tires.
When you install dual wheels, be sure that vent
holes in the inner and outer wheels on each
side are lined up.
Also seeDual Tire Operation on page 6-70for
additional information.
After the tires have been rotated, adjust the front
and rear inflation pressures as shown on the Tire
and Loading Information label. SeeInation - TirePressure on page 6-68andLoading the Vehicle
on page 5-19. Make certain that all wheel nuts are
properly tightened. See “Wheel Nut Torque” under
Capacities and Specications on page 6-116.
{WARNING:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use a
scraper or wire brush later, if needed, to get all
the rust or dirt off. SeeChanging a Flat Tire on
page 6-86.
If your vehicle has a Tire Pressure Monitor
System (TPMS), reset the TPMS sensors after
rotating the tires. SeeTire Pressure Monitor
Operation on page 6-72.
Make sure the spare tire is stored securely. Push,
pull, and then try to rotate or turn the tire. If it
moves, tighten the cable. SeeStoring a Flat or
Spare Tire and Tools on page 6-100.
6-77

The tools you will be using include the jack (A),
jack handle (B), hoist extension (C), jack handle
extension (D), and the wheel wrench (E).
The spare tire is mounted in the rear underbody of the
vehicle.
You will use the hoist extension, the jack handle
extensions and the wheel wrench to remove the
underbody-mounted spare tire.To lower the spare tire from the vehicle:
A. Spare Tire
B. Tire/Wheel Retainer
C. Hoist Cable
D. Hoist AssemblyE. Hoist Shaft
F. Jack Handle and
Hoist Extensions
G. Wheel Wrench
6-88

1. Assemble the wheel wrench (G) to one or two of
the jack handle extensions and the hoist extension.
Insert the hoist extension end through the hole
in the rear bumper.
2. Be sure the hoist extension end connects to the
hoist shaft (E). The chiseled end of the extension
is used to lower the spare tire.
3. Turn the wheel wrench counterclockwise to lower
the spare tire to the ground. Continue to turn the
wheel wrench until the spare tire can be pulled out
from under the vehicle.
If the spare tire does not lower to the ground, the
secondary latch is engaged causing the tire not to
lower. SeeSecondary Latch System on page 6-97.4. When the tire has been lowered, pull the tire toward
you so you can reach the tire retainer and pull it up
through the wheel opening.
If you have a vehicle which was completed from
a cab and chassis, refer to the information
from body supplier/installer.
The spare tire is a full-size tire, like the other tires
on the vehicle.
5. Put the spare tire near the flat tire.
6-89

Removing the Flat Tire and
Installing the Spare Tire
If your vehicle has plastic wheel nut caps, loosen
them by turning the wheel wrench counterclockwise.
The wheel nut caps are designed to remain with
the center cap. Remove the center cap.
If the wheel has a smooth center piece, place the chisel
end of the wheel wrench in the slot on the wheel and
gently pry it out.
1. Do a safety check before proceeding. SeeChanging
a Flat Tire on page 6-86for more information.
2. Loosen all the wheel nuts with the wheel wrench.
Do not remove them yet.3. Assemble the jack and tools:
Front Flat:Assemble the jack (A) together with the
jack handle (B), 1 or 2 jack handle extensions (D)
and the wheel wrench (E).
Rear Flat:Assemble the jack (A) together with the
jack handle (B), 2 jack handle extensions (D),
and the wheel wrench (E).
6-90