instrument panel CHEVROLET EXPRESS 2007 Workshop Manual

Press and hold the
StabiliTrak button located
on the instrument panel
for more than five seconds
to turn off StabiliTrak
and part of the traction
control system.
The StabiliTrak light comes
on the instrument panel
cluster when the system is
turned off or requires
service.
For more information, seeStabiliTrak
®Indicator Light
on page 4-29.For your safety, the system can only be disabled when
the vehicle speed is less than 20 mph (32 km/h).
Three chimes will be heard and the StabiliTrak light
comes on.
To turn on the StabiliTrak system, press the StabiliTrak
button again. StabiliTrak will automatically turn back on
when the vehicle speed exceeds 20 mph (32 km/h). One
chime is heard and the StabiliTrak light will turn off.
When the StabiliTrak system has been turned off,
system noises may still be heard as a result of
the brake-traction control coming on.
It is recommended to leave the system on for normal
driving conditions, but it may be necessary to turn
the system off if the vehicle is stuck in sand, mud, ice or
snow, and you want to “rock” the vehicle to attempt to
free it. SeeIf Your Vehicle is Stuck in Sand, Mud, Ice, or
Snow on page 5-18.
5-6

Blizzard Conditions
Being stuck in snow can be in a serious situation. Stay
with the vehicle unless there is help nearby. If possible,
use theRoadside Assistance Program on page 8-8.To
get help and keep everyone in the vehicle safe:
•Turn on theHazard Warning Flashers on page 4-3.
•Tie a red cloth to an outside mirror.
{WARNING:
Snow can trap engine exhaust under the vehicle.
This may cause exhaust gases to get inside.
Engine exhaust contains carbon monoxide (CO)
which cannot be seen or smelled. It can cause
unconsciousness and even death.
If the vehicle is stuck in the snow:
•Clear away snow from around the base of your
vehicle, especially any that is blocking the
exhaust pipe and/or the fuel operated heater
exhaust system, if equipped. If the vehicle has
a diesel engine and a fuel operated heater, see
“Fuel Operated Heater (FOH)” in the diesel
engine supplement.
WARNING: (Continued)
WARNING: (Continued)
•
Check again from time to time to be sure
snow does not collect there.
•Open a window about 5 cm (two inches) on
the side of the vehicle that is away from the
wind to bring in fresh air.
•Fully open the air outlets on or under the
instrument panel.
•Adjust the Climate Control system to a setting
that circulates the air inside the vehicle and
set the fan speed to the highest setting. See
Climate Control System in the Index.
For more information about carbon monoxide, see
Engine Exhaust on page 3-40.
Snow can trap exhaust gases under your vehicle.
This can cause deadly CO (carbon monoxide) gas
to get inside. CO could overcome you and kill you.
You cannot see it or smell it, so you might not
know it is in your vehicle. Clear away snow from
around the base of your vehicle, especially any
that is blocking the exhaust.
Run the engine for short periods only as needed to
keep warm, but be careful.
5-17

Tow/Haul Mode
Pressing this button at
the end of the shift lever
turns on and off the
tow/haul mode.
This indicator light on the
instrument panel cluster
comes on when the
tow/haul mode is on.
Tow/Haul is a feature that assists when pulling a heavy
trailer or a large or heavy load. SeeTow/Haul Mode
on page 3-34for more information.Tow/Haul is designed to be most effective when the
vehicle and trailer combined weight is at least 75 percent
of the vehicle’s Gross Combined Weight Rating (GCWR).
See “Weight of the Trailer” later in the section. Tow/Haul
is most useful under the following driving conditions:
•When pulling a heavy trailer or a large or heavy load
through rolling terrain.
•When pulling a heavy trailer or a large or heavy load
in stop and go traffic.
•When pulling a heavy trailer or a large or heavy load
in busy parking lots where improved low speed
control of the vehicle is desired.
Operating the vehicle in Tow/Haul when lightly loaded or
with no trailer at all will not cause damage. However,
there is no benefit to the selection of Tow/Haul when the
vehicle is unloaded. Such a selection when unloaded
may result in unpleasant engine and transmission driving
characteristics and reduced fuel economy. Tow/Haul is
recommended only when pulling a heavy trailer or a large
or heavy load.
Trailer Brakes
A loaded trailer that weighs more than 1,500 lbs
(680 kg) needs to have its own brake system that is
adequate for the weight of the trailer. Be sure to read
and follow the instructions for the trailer brakes so
they are installed, adjusted and maintained properly.
5-38

Driving with a Trailer
{WARNING:
When towing a trailer, exhaust gases may collect
at the rear of the vehicle and enter if the liftgate,
trunk/hatch, or rear-most window is open.
Engine exhaust contains carbon monoxide (CO)
which cannot be seen or smelled. It can cause
unconsciousness and even death.
To maximize safety when towing a trailer:
•Have the exhaust system inspected for leaks
and make necessary repairs before starting
a trip.
•Never drive with the liftgate, trunk/hatch, or
rear-most window open.
•Fully open the air outlets on or under the
instrument panel.
•Adjust the Climate Control system to a setting
that brings in only outside air and set the fan
speed to the highest setting. See Climate
Control System in the Index.
For more information about carbon monoxide, see
Engine Exhaust on page 3-40Towing a trailer requires a certain amount of experience.
Get to know the rig before setting out for the open
road. Get acquainted with the feel of handling and
braking with the added weight of the trailer. And always
keep in mind that the vehicle you are driving is now
longer and not as responsive as the vehicle is by itself.
Before starting, check all trailer hitch parts and
attachments, safety chains, electrical connectors, lamps,
tires and mirror adjustments. If the trailer has electric
brakes, start the vehicle and trailer moving and
then apply the trailer brake controller by hand to be sure
the brakes are working. This checks the electrical
connection at the same time.
During the trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer brakes
are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving the vehicle without a trailer. This
can help to avoid situations that require heavy braking
and sudden turns.
Passing
More passing distance is needed when towing a trailer.
Because the rig is longer, it is necessary to go much
farther beyond the passed vehicle before returning to
the lane.
5-39

Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. The vehicle could be damaged. Avoid
making very sharp turns while trailering.
When turning with a trailer, make wider turns than
normal. Do this so the trailer will not strike soft
shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
The arrows on the instrument panel flash whenever
signaling a turn or lane change. Properly hooked up, the
trailer lamps also flash, telling other drivers the vehicle
is turning, changing lanes or stopping.When towing a trailer, the arrows on the instrument
panel flash for turns even if the bulbs on the trailer are
burned out. For this reason you may think other
drivers are seeing the signal when they are not. It is
important to check occasionally to be sure the
trailer bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude on
steep uphill grades, the vehicle may show signs similar to
engine overheating. To avoid this, let the engine run while
parked, preferably on level ground, with the automatic
transmission in P (Park) for a few minutes before turning
the engine off. If the overheat warning comes on, see
Engine Overheating on page 6-35.
5-40

Trailer Wiring Harness
The optional heavy-duty trailer wiring package includes
a wiring harness, with a seven-pin connector at the
rear of the vehicle and a four-wire harness assembly
under the driver side of the instrument panel. The
four-wire harness assembly comes without a connector.
If the vehicle does not have a trailer hitch, the
seven-wire harness assembly with connector is taped
together and located in a frame pocket at the driver side
rear left corner of the frame.
If the vehicle has a trailer hitch, the seven-wire harness
assembly with connector is attached to a bracket on
the hitch platform. In both cases, the seven-wire harness
has a connector and includes a 30-amp feed wire.
The seven-wire harness connector contains the following
trailer circuits:
•Light Green: Back-up Lamps (10A fuse)**
•White: Ground
•Dark Blue: Trailer Brake Signal
•Dark Green: Right Rear Stop and Turn Signal*
•Red/Black Stripe: Battery Feed (30A Fuse)
•Brown: Trailer Park Lamp Supply Voltage
(15A fuse)**
•Yellow: Left Rear Stop and Turn Signal *
The four-wire harness (without connector) contains the
following circuits:
•Black: Ground
•Red/White: Battery Feed
•Dark Blue: Trailer Brake Signal
•Light Blue: CHMSL/Stoplamp Supply Voltage
* If the vehicle is a cutaway with trailer provisions, a
15 amp fuse will be shared for both left/stop trailer turn
and right/stop trailer turn signals. However, the
cutaway lighting connector will have a 10 amp fuse for
each signal.
** If the vehicle is a cutaway with trailer provisions, a
15 amp fuse will be shared for trailer park lamps
and cutaway rear lighting connector park lamps. Also, a
10 amp fuse will be shared for trailer back-up lamps
and cutaway rear lighting connector back-up lamps.
5-42

Tires..............................................................6-60
Tire Sidewall Labeling...................................6-61
Tire Terminology and Definitions.....................6-65
Inflation - Tire Pressure.................................6-68
Dual Tire Operation.......................................6-70
Tire Pressure Monitor System.........................6-70
Tire Pressure Monitor Operation.....................6-72
Tire Inspection and Rotation...........................6-75
When It Is Time for New Tires.......................6-78
Buying New Tires.........................................6-79
Different Size Tires and Wheels......................6-80
Uniform Tire Quality Grading..........................6-81
Wheel Alignment and Tire Balance..................6-82
Wheel Replacement......................................6-82
Tire Chains..................................................6-84
If a Tire Goes Flat........................................6-85
Changing a Flat Tire.....................................6-86
Removing the Spare Tire and Tools................6-87
Removing the Flat Tire and Installing the
Spare Tire................................................6-90
Secondary Latch System...............................6-97
Storing a Flat or Spare Tire and Tools...........6-100
Spare Tire.................................................6-101
Appearance Care..........................................6-102
Interior Cleaning.........................................6-102
Fabric/Carpet..............................................6-103Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................6-104
Care of Safety Belts....................................6-104
Weatherstrips.............................................6-105
Washing Your Vehicle..................................6-105
Cleaning Exterior Lamps/Lenses....................6-105
Finish Care................................................6-106
Windshield and Wiper Blades.......................6-106
Aluminum Wheels.......................................6-107
Tires.........................................................6-107
Sheet Metal Damage...................................6-107
Finish Damage...........................................6-108
Underbody Maintenance...............................6-108
Chemical Paint Spotting...............................6-108
Vehicle Identication.....................................6-109
Vehicle Identification Number (VIN)................6-109
Service Parts Identification Label...................6-109
Electrical System..........................................6-109
Add-On Electrical Equipment.........................6-109
Headlamp Wiring........................................6-110
Windshield Wiper Fuses...............................6-110
Fuses and Circuit Breakers..........................6-110
Floor Console Fuse Block............................6-111
Engine Compartment Fuse Block...................6-112
Capacities and Specications........................6-116
Section 6 Service and Appearance Care
6-2

Keep a record with all parts receipts and list the
mileage and the date of any service work performed.
SeeMaintenance Record on page 7-16.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airflow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
Fuel
For diesel engine vehicles, see “Diesel Fuel
Requirements and Fuel System” in the DURAMAX®
Diesel manual.
For vehicles with gasoline engines, please read this.
Gasoline
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as
TOP TIER Detergent Gasoline.Look for the TOP TIER label on the fuel pump to
ensure gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identication
Number (VIN) on page 6-109.
6-5

Fuel E85 (85% Ethanol)
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 6-109.
If the vehicle has the 4.8L V8 engine (VIN Code A),
the 5.3L V8 engine (VIN Code 4), or the 6.0L V8 engine
(VIN Code G) and the N15 flexible fuel option, you can
use either unleaded gasoline or ethanol fuel containing
up to 85% ethanol (E85). SeeFuel on page 6-5. For all
other gasoline engines, use only the unleaded gasoline
described underGasoline Octane on page 6-6.
Only vehicles that have the 4.8L V8 engine (VIN Code A),
the 5.3L V8 engine (VIN Code 4) or the 6.0L V8 engine
(VIN Code G) and the N15 flexible fuel option can use
85% ethanol fuel (E85). We encourage the use of E85 in
vehicles that are designed to use it. The ethanol in E85 is
a “renewable” fuel, meaning it is made from renewable
sources such as corn and other crops.Many service stations will not have an 85% ethanol fuel
(E85) pump available. The U.S. Department of Energy
has an alternative fuels website (www.eere.energy.gov/
afdc/infrastructure/locator.html) that can help you find
E85 fuel. Those stations that do have E85 should have a
label indicating ethanol content. Do not use the fuel if the
ethanol content is greater than 85%.
At a minimum, E85 should meet ASTM Specification
D 5798. By definition, this means that fuel labeled E85
will have an ethanol content between 70% and 85%.
Filling the fuel tank with fuel mixtures that do not meet
ASTM specifications can affect driveability and could
cause the malfunction indicator lamp to come on.
To ensure quick starts in the wintertime, the E85 fuel
must be formulated properly for your climate according
to ASTM specification D 5798. If you have trouble
starting on E85, it could be because the E85 fuel is not
properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to the fuel tank
can improve starting. For good starting and heater
efficiency below 0°C (32°F), the fuel mix in the fuel tank
should contain no more than 70% ethanol. It is best
not to alternate repeatedly between gasoline and E85.
6-8

7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the filler neck until the level reaches
the base of the filler neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The vehicle has an indicator to warn of engine
overheating.
You will find an engine coolant temperature gage on
your vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 4-29for more information.You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 8-8.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
See if the engine cooling fan speed increases when idle
speed is doubled by pushing the accelerator pedal down.
If it does not, your vehicle needs service. Turn off the
engine.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
6-35