service CHEVROLET EXPRESS 2008 Owners Manual

In Brief........................................................... 1-1
Instrument Panel
........................................ 1-2
Initial Drive Information
............................... 1-4
Vehicle Features
......................................1-14
Performance and Maintenance
...................1-16
Seats and Restraint System............................. 2-1
Head Restraints
......................................... 2-2
Front Seats
............................................... 2-2
Rear Seats
............................................... 2-6
Safety Belts
.............................................2-10
Child Restraints
.......................................2-30
Airbag System
.........................................2-60
Restraint System Check
............................2-80
Features and Controls..................................... 3-1
Keys
........................................................ 3-3
Doors and Locks
....................................... 3-9
Windows
.................................................3-16
Theft-Deterrent Systems
............................3-19
Starting and Operating Your Vehicle
...........3-22
Mirrors
....................................................3-42
Storage Areas
.........................................3-44Instrument Panel............................................. 4-1
Instrument Panel Overview
.......................... 4-3
Climate Controls
......................................4-15
Warning Lights, Gages, and Indicators
........4-20
Driver Information Center (DIC)
..................4-36
Audio System(s)
.......................................4-59
Driving Your Vehicle....................................... 5-1
Your Driving, the Road, and the Vehicle
....... 5-2
Towing
...................................................5-26
Service and Appearance Care.......................... 6-1
Service
..................................................... 6-3
Fuel
......................................................... 6-5
Checking Things Under the Hood
...............6-12
All-Wheel Drive
........................................6-49
Rear Axle
...............................................6-50
Front Axle
...............................................6-50
Noise Control System
...............................6-51
Bulb Replacement
....................................6-53
Windshield Wiper Blade Replacement
.........6-59
Tires
......................................................6-60
2010 Chevrolet Express Owner ManualM

Safety Warnings and Symbols
Warning Messages found on vehicle labels and in this
manual describe hazards and what to do to avoid
or reduce them.
Dangerindicates a hazard with a high level of risk
which will result in serious injury or death.
WarningorCautionindicates a hazard that could result
in injury or death.
{WARNING:
These mean there is something that could hurt
you or other people.
Notice:This means there is something that could
result in property or vehicle damage. This would not
be covered by the vehicle’s warranty.A circle with a slash
through it is a safety
symbol which means
“Do Not,” “Do not do this,”
or “Do not let this happen.”
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specific component, control, message,
gage, or indicator.
M:This symbol is shown when you need to see your
owner manual for additional instructions or information.
*:This symbol is shown when you need to see a
service manual for additional instructions or information.
iv

Fuel E85 (85% Ethanol)
If the vehicle has the 4.8L V8 engine (VIN Code A), the
5.3L V8 engine (VIN Code 4), or the 6.0L V8 engine
(VIN Code G), and the N15 flexible fuel option you can
use either unleaded gasoline or ethanol fuel containing
up to 85% ethanol (E85). SeeFuel on page 6-5.In
all other engines, use only the unleaded gasoline
described underGasoline Octane on page 6-6.
Vehicles that have the 4.8L V8 engine (VIN Code A),
the 5.3L V8 engine (VIN Code 4), or the 6.0L V8 engine
(VIN Code G) and the N15 flexible fuel option have a
yellow fuel cap and can use 85% ethanol fuel (E85).
SeeFuel E85 (85% Ethanol) on page 6-8.
Driving for Better Fuel Economy
Driving habits can affect fuel mileage. Here are some
driving tips to get the best fuel economy possible.
•Avoid fast starts and accelerate smoothly.
•Brake gradually and avoid abrupt stops.
•Avoid idling the engine for long periods of time.
•When road and weather conditions are appropriate,
use cruise control, if equipped.
•Always follow posted speed limits or drive more
slowly when conditions require.
•Keep vehicle tires properly inflated.
•Combine several trips into a single trip.
•Replace the vehicle’s tires with the same TPC Spec
number molded into the tire’s sidewall near the size.
•Follow recommended scheduled maintenance.
Roadside Assistance Program
U.S.:1-800-CHEV-USA (1-800-243-8872)
TTY Users:1-888-889-2438
Canada:1-800-268-6800
As the owner of a new Chevrolet, you are automatically
enrolled in the Roadside Assistance program. This
program provides technically trained advisors who are
available 24 hours a day, 365 days a year, minor repair
information or towing arrangements.
Online Owner Center
The Online Owner Center is a complimentary service
that includes online service reminders, vehicle
maintenance tips, online owner manual, special
privileges and more.
Sign up today at:www.gmownercenter.com/chevrolet
(U.S.) orwww.gm.ca(Canada).
1-18

{WARNING:
If the airbag readiness light ever comes on and
stays on, it means that something may be wrong
with the airbag system. For example, the right
front passenger airbag could inflate even though
the airbag on-off switch is turned off.
To help avoid injury to yourself or others, have the
vehicle serviced right away. SeeAirbag Readiness
Light on page 4-23for more information, including
important safety information.
If the vehicle does not have a rear seat that will
accommodate a rear-facing child restraint, a rear-facing
child restraint should not be installed in the vehicle,
even if the airbag is off.
If the child restraint has the LATCH system, seeLower
Anchors and Tethers for Children (LATCH) on
page 2-42for how and where to install the child restraint
using LATCH. If a child restraint is secured using a
safety belt and it uses a top tether, seeLower Anchors
and Tethers for Children (LATCH) on page 2-42for
top tether anchor locations.Do not secure a child seat in a position without a top
tether anchor if a national or local law requires that the
top tether be anchored, or if the instructions that
come with the child restraint say that the top strap must
be anchored.
In Canada, the law requires that forward-facing child
restraints have a top tether, and that the tether be
attached.
You will be using the lap-shoulder belt to secure the
child restraint in this position. Follow the instructions that
came with the child restraint.
1. Move the seat as far back as it will go before
securing the forward-facing child restraint.
If you have no other choice but to install a rear-facing
child restraint in this seat, make sure the airbag is off
once the child restraint has been installed.
When the airbag off switch has turned off the right
front passenger frontal airbag, the off indicator
in the airbag off light should light and stay lit when
the vehicle is started. SeeAirbag Off Light on
page 4-24.
2. Put the child restraint on the seat.
3. Pick up the latch plate, and run the lap and shoulder
portions of the vehicle’s safety belt through or
around the restraint. The child restraint instructions
will show you how.
2-57

{WARNING:
A crash severe enough to inflate the airbags may
have also damaged important functions in the
vehicle, such as the fuel system, brake and
steering systems, etc. Even if the vehicle appears
to be drivable after a moderate crash, there may
be concealed damage that could make it difficult
to safely operate the vehicle.
Use caution if you should attempt to restart the
engine after a crash has occurred.In many crashes severe enough to inflate the airbag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger airbag.•Airbags are designed to inflate only once. After an
airbag inflates, you will need some new parts for
the airbag system. If you do not get them, the airbag
system will not be there to help protect you in
another crash. A new system will include airbag
modules and possibly other parts. The service
manual for the vehicle covers the need to replace
other parts.
•The vehicle has a crash sensing and diagnostic
module which records information after a crash.
SeeVehicle Data Recording and Privacy on
page 8-18andEvent Data Recorders on page 8-18.
•Let only qualified technicians work on the airbag
systems. Improper service can mean that an
airbag system will not work properly. See your
dealer/retailer for service.
2-69

The airbag off light will come on to let you know that the
right front passenger airbag is off. The airbag off light
will stay on to remind you that the airbag is off. See
Airbag Off Light on page 4-24. The airbag off light will
stay on to remind you that the airbag is off. The
right front passenger airbag will remain off until you turn
it back on again.
{WARNING:
If the airbag readiness light ever comes on and
stays on, it means that something may be wrong
with the airbag system. For example, the right
front passenger airbag could inflate even though
the airbag on-off switch is turned off.
To help avoid injury to yourself or others, have the
vehicle serviced right away. SeeAirbag Readiness
Light on page 4-23for more information, including
important safety information.To turn the right front passenger airbag on again, insert
the ignition key into the switch, push in, and move
the switch to the on position.
The right front passenger frontal airbag is now enabled
(may inflate). SeeAirbag Off Light on page 4-24or
more information.United States
Canada
2-72

The passenger sensing system is designed to turn off
the right front passenger frontal airbag if:
•The right front passenger seat is unoccupied.
•The system determines that an infant is present in
a rear-facing infant seat.
•The system determines that a small child is present
in a child restraint.
•The system determines that a small child is present
in a booster seat.
•A right front passenger takes his/her weight off of
the seat for a period of time.
•The right front passenger seat is occupied by a
smaller person, such as a child who has outgrown
child restraints.
•Or, if there is a critical problem with the airbag
system or the passenger sensing system.
When the passenger sensing system has turned off the
right front passenger frontal airbag, the off indicator
will light and stay lit to remind you that the airbag is off.
SeePassenger Airbag Status Indicator on page 4-25.
The passenger sensing system is designed to turn
on (may inflate) the right front passenger frontal airbag
anytime the system senses that a person of adult
size is sitting properly in the right front passenger seat.When the passenger sensing system has allowed the
airbag to be enabled, the on indicator will light and stay
lit to remind you that the airbag is active.
For some children, including those in child restraints,
and for very small adults, the passenger sensing system
may or may not turn off the right front passenger
frontal airbag, depending upon the person’s seating
posture and body build. Everyone in your vehicle who
has outgrown child restraints should wear a safety
belt properly — whether or not there is an airbag for that
person.
{WARNING:
If the airbag readiness light in the instrument panel
cluster ever comes on and stays on, it means that
something may be wrong with the airbag system.
If this ever happens, have the vehicle serviced
promptly, because an adult-size person sitting in
the right front passenger’s seat may not have the
protection of the airbag(s). SeeAirbag Readiness
Light on page 4-23for more on this, including
important safety information.
2-75

We recommend that you not use seat covers or other
aftermarket equipment except when approved by GM for
your specific vehicle. SeeAdding Equipment to Your
Airbag-Equipped Vehicle on page 2-79for more
information about modifications that can affect how the
system operates.
The on indicator may be lit if an object, such as a
briefcase, handbag, grocery bag, laptop or other
electronic device, is put on an unoccupied seat. If this is
not desired remove the object from the seat.
{WARNING:
Stowing of articles under the passenger seat or
between the passenger seat cushion and seatback
may interfere with the proper operation of the
passenger sensing system.
Servicing Your Airbag-Equipped
Vehicle
Airbags affect how the vehicle should be serviced.
There are parts of the airbag system in several places
around the vehicle. Your dealer/retailer and the
service manual have information about servicing the
vehicle and the airbag system. To purchase a service
manual, seeService Publications Ordering Information
on page 8-17.
{WARNING:
For up to 10 seconds after the ignition is turned off
and the battery is disconnected, an airbag can still
inflate during improper service. You can be injured
if you are close to an airbag when it inflates. Avoid
yellow connectors. They are probably part of the
airbag system. Be sure to follow proper service
procedures, and make sure the person performing
work for you is qualified to do so.
2-78

Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to or change
about the vehicle that could keep the airbags
from working properly?
A:Yes. If you add things that change the vehicle’s
frame, bumper system, height, front end or side
sheet metal, they may keep the airbag system from
working properly. Changing or moving any parts
of the front seats, safety belts, the airbag sensing
and diagnostic module, steering wheel, instrument
panel, roof-rail airbag modules, ceiling headliner
or pillar garnish trim, front sensors, or airbag wiring
can affect the operation of the airbag system.
In addition, the vehicle may have a passenger
sensing system for the right front passenger
position, which includes sensors that are part of the
passenger seat. The passenger sensing system
may not operate properly if the original seat trim is
replaced with non-GM covers, upholstery or
trim, or with GM covers, upholstery or trim designed
for a different vehicle. Any object, such as an
aftermarket seat heater or a comfort enhancing pad
or device, installed under or on top of the seat
fabric, could also interfere with the operation of thepassenger sensing system. This could either
prevent proper deployment of the passenger
airbag(s) or prevent the passenger sensing system
from properly turning off the passenger airbag(s).
SeePassenger Sensing System on page 2-73.
If you have any questions about this, you should
contact Customer Assistance before you modify the
vehicle. The phone numbers and addresses for
Customer Assistance are in Step Two of the
Customer Satisfaction Procedure in this manual.
SeeCustomer Satisfaction Procedure on page 8-2.
If the vehicle has rollover roof-rail airbags, see
Different Size Tires and Wheels on page 6-80for
additional important information.
Q:Because I have a disability, I have to get my
vehicle modied. How can I nd out whether
this will affect my airbag system?
A:If you have questions, call Customer Assistance.
The phone numbers and addresses for Customer
Assistance are in Step Two of the Customer
Satisfaction Procedure in this manual. See
Customer Satisfaction Procedure on page 8-2.
In addition, your dealer/retailer and the service manual
have information about the location of the airbag sensors,
sensing and diagnostic module and airbag wiring.
2-79

Restraint System Check
Checking the Restraint Systems
Safety Belts
Now and then, check that the safety belt reminder light,
safety belts, buckles, latch plates, retractors, and
anchorages are all working properly.
Look for any other loose or damaged safety belt system
parts that might keep a safety belt system from doing
its job. See your dealer/retailer to have it repaired. Torn
or frayed safety belts may not protect you in a crash.
They can rip apart under impact forces. If a belt is torn
or frayed, get a new one right away.
Make sure the safety belt reminder light is working.
SeeSafety Belt Reminders on page 4-22for more
information.
Keep safety belts clean and dry. SeeCare of Safety
Belts on page 6-104.
Airbags
The airbag system does not need regularly scheduled
maintenance or replacement. Make sure the airbag
readiness light is working. SeeAirbag Readiness Light
on page 4-23for more information.
Notice:If an airbag covering is damaged, opened,
or broken, the airbag may not work properly. Do
not open or break the airbag coverings. If there are
any opened or broken airbag covers, have the
airbag covering and/or airbag module replaced.
For the location of the airbag modules, seeWhat
Makes an Airbag Inflate? on page 2-67. See your
dealer/retailer for service.
2-80