overheating CHEVROLET EXPRESS 2009 Owners Manual

Ashtray(s) and Cigarette Lighter
For vehicles with an ashtray it is located in the center
console or on the instrument panel. Pull up on the
ashtray door to open it if it is in the console or pull the
door open it if it is on the instrument panel.
Notice:If papers, pins, or other ammable items
are put in the ashtray, hot cigarettes or other
smoking materials could ignite them and possibly
damage the vehicle. Never put ammable items
in the ashtray.
To remove the ashtray, pull it out from the console or
from the slide out door. To reinstall the ashtray,
slide it back to the original position.
To use the cigarette lighter, if the vehicle has one, push
it in all the way, and let go. When it is ready for use,
it will pop back out by itself.
Do not use the lighter to plug in accessory devices.
Use the power outlets provided.
Notice:Holding a cigarette lighter in while it is
heating does not let the lighter back away from the
heating element when it is hot. Damage from
overheating can occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
Climate Controls
Climate Control System
The heating, cooling, and ventilation for the vehicle can
be controlled with this system.
A. Fan Control
B. Temperature Control
C. Air Delivery Mode Control
9(Fan Control):Turn the knob clockwise or
counterclockwise to increase or decrease the fan speed.
9(Off):Turns the system off.
Temperature Control:Turn the knob clockwise or
counterclockwise to increase or decrease the
temperature inside the vehicle.Vehicles Without Air Conditioning
4-15

For vehicles with a Driver Information Center (DIC), see
DIC Warnings and Messages on page 4-44for all
brake related DIC messages.
StabiliTrak®Indicator Light
For vehicles with the
StabiliTrak®system,
this light comes on or
flashes, according to the
description table for
the StabiliTrak system.
For more information, seeStabiliTrak
®System on
page 5-5.
Three chimes sound if the light turns on and one chime
if the light turns off.
If this light remains on steady, the vehicle needs to be
taken in for service.
Engine Coolant Temperature Gage
This gage shows the engine coolant temperature.
It also provides an indicator of how hard the vehicle is
working. During a majority of the operation, the gage will
read 100°C (210°F) or less. If the vehicle is pulling a load
or going up hills, it is normal for the temperature to
fluctuate and approach the 122°C (250°F) mark. If the
gage reaches the 125°C (260°F) mark, it indicates that
the cooling system is working beyond its capacity.
SeeEngine Overheating on page 6-35.
United StatesCanada
4-29

ENGINE OIL LOW ADD OIL
If your vehicle has an oil level sensor, this message
displays if the oil level in the vehicle is low. Check the oil
level and correct it as necessary. You may need to let
the vehicle cool or warm up and cycle the ignition
to be sure this message clears. SeeEngine Oil on
page 6-15for additional information.
ENGINE OVERHEATED IDLE ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur.
If an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon as
possible. SeeEngine Overheating on page 6-35
for more information.
This message displays when the engine coolant
temperature is too hot. Stop and allow the vehicle to
idle until it cools down. SeeEngine Coolant
Temperature Gage on page 4-29.
ENGINE OVERHEATED STOP ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur.
If an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon as
possible. SeeEngine Overheating on page 6-35
for more information.
This message displays and a chime sounds if the
engine cooling system reaches unsafe temperatures for
operation. Stop and turn off the vehicle as soon as it is
safe to do so to avoid severe damage. This message
clears when the engine has cooled to a safe operating
temperature.
ENGINE POWER IS REDUCED
This message displays and a chime sounds when the
cooling system temperature gets too hot and the engine
further enters the engine coolant protection mode. See
Engine Overheating on page 6-35for further information.
This message also displays when the vehicle’s engine
power is reduced. Reduced engine power can affect
the vehicle’s ability to accelerate. If this message is
on, but there is no reduction in performance, proceed
to your destination. The performance may be
reduced the next time the vehicle is driven.
4-46

SERVICE TRANSMISSION
This message displays when there is a problem with the
transmission. See your dealer/retailer for service.
SERVICE VEHICLE SOON
This message displays when a non-emissions related
malfunction occurs. Have the vehicle serviced by
your dealer/retailer as soon as possible.
STABILITRAK NOT READY
If your vehicle has StabiliTrak, this message may display
and the StabiliTrak indicator light on the instrument
panel cluster may be on after first driving the vehicle
and exceeding 32 km/h (20 mph) for 30 seconds.
The StabiliTrak system is not functional until the light
has turned off. SeeStabiliTrak
®System on page 5-5for
more information.
STABILITRAK OFF
If your vehicle has StabiliTrak, this message displays
when you turn off StabiliTrak, or when the stability control
has been automatically disabled. To limit wheel spin and
realize the full benefits of the stability enhancement
system, you should normally leave StabiliTrak on.However, you should turn StabiliTrak off if your vehicle
gets stuck in sand, mud, ice, or snow and you want to
rock your vehicle to attempt to free it, or if you are driving
in extreme off-road conditions and require more wheel
spin. SeeIf Your Vehicle is Stuck in Sand, Mud, Ice, or
Snow on page 5-18. To turn the StabiliTrak system on or
off, seeStabiliTrak
®System on page 5-5.
There are several conditions that can cause this
message to appear.
•One condition is overheating, which could occur if
StabiliTrak activates continuously for an extended
period of time.
•The message also displays if the brake system
warning light is on. SeeBrake System Warning
Light on page 4-27.
•The message could display if the stability system
takes longer than usual to complete its diagnostic
checks due to driving conditions.
•The message displays if an engine or vehicle
related problem has been detected and the vehicle
needs service. See your dealer/retailer.
The message turns off as soon as the conditions that
caused the message to be displayed are no longer
present.
4-50

TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed on
the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by
your warranty. Do not drive your vehicle with
overheated transmission uid or while the
transmission temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with the
transmission fluid temperature high can cause damage to
the vehicle. Stop the vehicle and let it idle to allow the
transmission to cool. This message clears and the chime
stops when the fluid temperature reaches a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 1.2 km (3/4 of a mile). Move the turn
signal/multifunction lever to the off position.
WAIT TO START
This message displays briefly when the theft-deterrent
system has initially found incorrect conditions within
the vehicle and is making a double check. If your vehicle
does not start soon after, try to start it again. If it still
does not start, have your vehicle serviced by your
dealer/retailer.
DIC Vehicle Customization
Your vehicle may have customization capabilities that
allow you to program certain features to one preferred
setting. Customization features can only be programmed
to one setting on the vehicle and cannot be programmed
to a preferred setting for two different drivers.
All of the customization options may not be available on
your vehicle. Only the options available will be
displayed on the DIC.
The default settings for the customization features were
set when your vehicle left the factory, but may have
been changed from their default state since then.
4-52

Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. The vehicle could be damaged. Avoid
making very sharp turns while trailering.
When turning with a trailer, make wider turns than
normal. Do this so the trailer will not strike soft
shoulders, curbs, road signs, trees or other objects.
Avoid jerky or sudden maneuvers. Signal well in
advance.
Turn Signals When Towing a Trailer
The arrows on the instrument panel flash whenever
signaling a turn or lane change. Properly hooked up, the
trailer lamps also flash, telling other drivers the vehicle
is turning, changing lanes or stopping.When towing a trailer, the arrows on the instrument
panel flash for turns even if the bulbs on the trailer are
burned out. For this reason you may think other
drivers are seeing the signal when they are not. It is
important to check occasionally to be sure the
trailer bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude on
steep uphill grades, the vehicle may show signs similar to
engine overheating. To avoid this, let the engine run while
parked, preferably on level ground, with the automatic
transmission in P (Park) for a few minutes before turning
the engine off. If the overheat warning comes on, see
Engine Overheating on page 6-35.
5-40

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. SeeRecommended
Fluids and Lubricants on page 7-12.
Using a funnel, add fluid down the transmission dipstick
tube only after checking the transmission fluid while it is
hot. A cold check is used only as a reference. If the fluid
level is low, add only enough of the proper fluid to bring
the level up to the HOT area for a hot check. It does not
take much fluid, generally less than one pint (0.5 L).
Do not overfill.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 7-12.
•After adding fluid, recheck the fluid level as described
under “How to Check Automatic Transmission Fluid,”
earlier in this section.
•When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle down
to lock the dipstick in place.
Automatic Transmission Fluid
(6-Speed Transmission)
When to Check and Change Automatic
Transmission Fluid
It is usually not necessary to check the transmission fluid
level. The only reason for fluid loss is a transmission
leak or overheating the transmission. If a small leak is
suspected, use the following procedures to check the
fluid level. However, if there is a large leak, then it may be
necessary to have the vehicle towed to a dealer/retailer
service department and have it repaired before driving
the vehicle further.
Change the fluid and filter at the intervals listed in
Scheduled Maintenance on page 7-3, and be sure
to use the transmission fluid listed inRecommended
Fluids and Lubricants on page 7-12.
6-24

WARNING: (Continued)
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
Notice:Using coolant other than DEX-COOL may
cause premature engine, heater core, radiator and
fuel operated heater (FOH) corrosion. In addition, the
engine coolant may require changing sooner, at
30,000 miles (50 000 km) or 24 months, whichever
occurs rst. Any repairs would not be covered by
your warranty. Always use DEX-COOL (silicate-free)
coolant in your vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a problem
with engine overheating, seeEngine Overheating on
page 6-35.
6-29

7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the filler neck until the level reaches
the base of the filler neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The vehicle has an indicator to warn of engine
overheating.
You will find an engine coolant temperature gage on
your vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 4-29for more information.You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 8-8.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
See if the engine cooling fan speed increases when idle
speed is doubled by pushing the accelerator pedal down.
If it does not, your vehicle needs service. Turn off the
engine.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
6-35