ECU CHEVROLET EXPRESS CARGO VAN 2001 1.G Owner's Manual

4-31
CAUTION:
Things you put inside your vehicle can strike and
injure people in a sudden stop or turn, or in a crash.

Put things in the cargo area of your vehicle.
Try to spread the weight evenly.

Never stack heavier things, like suitcases,
inside the vehicle so that some of them are
above the tops of the seats.

Don't leave an unsecured child restraint in
your vehicle.

When you carry something inside the
vehicle, secure it whenever you can.

Don't leave a seat folded down unless you
need to.
Payload
The Payload Capacity is shown on the Certification/Tire
label. This is the maximum load capacity that your
vehicle can carry. Be sure to include the weight of the
people inside as part of your load. If you added any
accessories or equipment after your vehicle left the
factory, remember to subtract the weight of these things
from the payload. Your dealer can help you with this.
Trailering Package
If your vehicle is equipped with the trailering package,
there is also a load rating which includes the weight of
the vehicle and the trailer it tows. This rating is called
the Gross Combination Weight Rating (GCWR).
When you weigh your trailer, be sure to include the
weight of everything you put in it. And, remember to
figure the weight of the people inside the vehicle as part
of your load.
Your dealer can help you determine your GCWR.

4-39 Driving with a Trailer
CAUTION:
If you have a rear-most window open and you
pull a trailer with your vehicle, carbon monoxide
(CO) could come into your vehicle. You can't
see or smell CO. It can cause unconsciousness
or death. See ªEngine Exhaustº in the Index.
To maximize your safety when towing a trailer:

Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.

Keep the rear
-most windows closed.

If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle. Do not use
MAX A/C because it only recirculates the
air inside your vehicle. See ªComfort
Controlsº in the Index.
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the
trailer. And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be sure
the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer brakes
are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as you
would when driving your vehicle without a trailer. This
can help you avoid situations that require heavy braking
and sudden turns.

4-42 Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don't overfill),
engine oil, axle lubricant, belt, cooling system and brake
system. Each of these is covered in this manual, and the
Index will help you find them quickly. If you're trailering,
it's a good idea to review these sections before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package is a
seven
-wire harness assembly. The four-wire portion of
the harness assembly is stored under the vehicle, along
the driver's side rear corner of the frame rail. The
three
-wire portion of the harness assembly is stored in a
frame pocket under the rear of the vehicle, on the
driver's side. The heavy
-duty trailer wiring harness has
a 30
-amp feed wire. Both harnesses come without
connectors and should be wired by a qualified electrical
technician. The technician can use the following color
code chart when connecting the wiring harness to
your trailer.Four
-Wire Harness

Light Green: Back
-up lamps

Brown: Parking lamps

Yellow: Left stoplamp and turn signal

Dark Green: Right stoplamp and turn signal
Three
-Wire Harness

Dark Blue: Use for electric trailer brakes
(seven
-wire harness only)

Orange: Trailer accessory (seven
-wire harness only)

White (heavy gage): Ground wire
Securely attach the harness to the trailer, then tape or
strap it to your vehicle's frame rail. Be sure you leave it
loose enough so the wiring doesn't bend or break, but
not so loose that it drags on the ground. Store the
harness in its original place. Wrap the harness together
and tie it neatly so it won't be damaged.

5-21 Removing the Spare Tire and Tools
Your spare tire is stored underneath the rear of your
vehicle. You will use the ratchet and extension to lower
the spare tire.
A flat rear tire reduces clearance to remove the spare
tire. If there is less than 12 inches (30.48 cm) between
the ground and the rear bumper or any trailer hitch, jack
up the vehicle until the flat tire is off the ground.
(See ªRemoving the Flat Tireº and ªInstalling the
Spare Tire,º in the Index.Unless your vehicle has a flat rear tire, do not remove
or restore a tire from/to a storage position under the
vehicle while the vehicle is supported by a jack. Always
tighten the tire fully against the underside of the vehicle
when restoring.
If you have a vehicle which was completed from a cab
and chassis, refer to the information from the body
supplier/installer.
The spare tire is a full
-size tire, like the other tires on
your vehicle.
For cargo vans, and all
passenger vans except those
with the 15
-passenger
seating arrangement, the
jack is secured in the rear
passenger side corner of
the vehicle.
Remove the retaining wing bolt and lift it off the
mounting bracket. Set the jack and jacking equipment
near the flat tire.

5-22
For vans with the 15-passenger seating arrangement,
the jack is secured on the rear passenger side floor of
the vehicle.
Remove the retaining wing bolt and lift it out of the
mounting bracket. Set the jack and jacking equipment
near the flat tire.
The ratchet has a DOWN side and an UP side.
Attach the ratchet, with the DOWN side facing you, to
the extension. The extension has a socket end and a flat
chisel end.
Put the flat end of the extension on an angle through the
hole in the rear door frame, above the bumper. Be sure
the flat end connects into the hoist shaft.

5-34
5. Put the flat end of the extension on an angle through
the hole in the rear door frame, above the bumper.
6. Raise the tire fully against the underside of the
vehicle. Continue turning the ratchet/wheel wrench
until the tire is secure and the cable is tight. The
spare tire hoist cannot be overtightened.
7. Make sure the tire is stored securely. Push, pull, and
then try to rotate or turn the tire. If the tire moves,
use the ratchet/wheel wrench to tighten the cable.
You will hear two ªclicksº when the tire is up all
the way.
Return the jacking equipment to the proper location.
Secure the items and replace the jack cover.

6-43 Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See ªWhen It's Time for New Tiresº and
ªWheel Replacementº later in this section for more
information. Make sure the spare tire is stored securely.
Push, pull, and then try to rotate or turn the tire. If it
moves, use the ratchet to tighten the cable. See ªStoring
a Flat or Spare Tire and Toolsº in the Index. If your
vehicle has dual rear wheels, also see ªDual Tire
Operationº later in this section.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See ªScheduled
Maintenance Servicesº in the Index for scheduled
rotation intervals.
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.

6-50 Tire Chains
NOTICE:
Use tire chains only where legal and only when
you must. Use chains that are the proper size
for your tires. Install them on the tires of the
rear axle.
Tighten them as tightly as possible with the ends
securely fastened. Drive slowly and follow the
chain manufacturer's instructions. If you can
hear the chains contacting your vehicle, stop
and retighten them. If the contact continues,
slow down until it stops. Driving too fast or
spinning the wheels with chains on will damage
your vehicle.
Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into flame if you strike a
match or get them on a hot part of the vehicle. Some are
dangerous if you breathe their fumes in a closed space.
When you use anything from a container to clean your
vehicle, be sure to follow the manufacturer's warnings
and instructions. And always open your doors or
windows when you're cleaning the inside.
Never use these to clean your vehicle:

Gasoline

Benzene

Naphtha

Carbon Tetrachloride

Acetone

Paint Thinner

Turpentine

Lacquer Thinner

Nail Polish Remover
They can all be hazardous
-- some more than
others
-- and they can all damage your vehicle, too.

6-63
POSITION NAME CIRCUITS PROTECTED
15. DRL DRL Relay
16. TURN B/U
Front Turn, RR Turn, Back
-up Lamps, BTSI Solenoid
17.
RADIO
-1Radio (Ign, Accy), Upfitter Provision Relay
18. BRAKE 4WAL PCM, ABS, Cruise Control
19.
RADIO
-BRadio (Battery), Power Antenna
20. TRANS PRNDL, Automatic Transmission
21. SECURITY Passlock
22. RR DEFOG Rear Window Defog
23. NOT USED Not Used
24. RR HVAC RR HVAC Controls, HIGH, MED, LOW Relays
A. PWR ACCY
Power Door Lock, Six
-Way Power Seat, Keyless Entry
Illumination Module
B. PWR WDO Power Windows

7-49 At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also see ªWiper Blades,
Cleaningº in the Index.
Spare Tire Check
At least twice a year, after the monthly inflation check
of the spare tire determines that the spare is inflated to
the correct tire inflation pressure, make sure that the
spare tire is stored securely. Push, pull, and then try to
rotate or turn the tire. If it moves, use the ratchet/wheel
wrench to tighten the cable. See ªStoring the Spare Tire
and Toolsº in the Index.Gasoline Engine Only: Engine Air Cleaner Filter
Restriction Indicator Check
Your vehicle has an indicator located on the air cleaner
in the engine compartment that lets you know when the
air cleaner filter is dirty and needs to be changed. Check
indicator at least twice a year or when your engine oil is
changed, whichever occurs first. See ªAir Cleanerº in
the Index for more information. Inspect your air cleaner
filter restriction indicator more often if the vehicle is
used in dusty areas.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See ªRecommended Fluids and Lubricantsº
in the Index.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.