CHEVROLET EXPRESS CARGO VAN 2001 1.G Owners Manual

6-62
POSITION NAME CIRCUITS PROTECTED
1. STOP CHMSL, Stoplamps
2. HTD MIR Electric Heated Mirrors
3. CTSY Courtesy Lamps, Dome/RDG Lamps, Vanity Mirrors, Power Mirrors
4. GAUGES IP Cluster, DRL Relay, DRL Module, HDLP Switch, Keyless Entry
Illumination, Low Coolant Module, CHIME Module, DRAB Module
5. HAZARD Hazard Lamps/CHIME Module
6. CRUISE Cruise Control
7. PWR AUX Auxiliary Power Outlet, DLC
8. CRANK Not Used
9. PARK LPS License Plate Lamp, Parking Lamps, Taillamps, Front Sidemarkers,
Glove Box Ashtray
10. AIR BAGS Air Bags
11. WIPER Wiper Motor, Washer Pump
12.
HTR
-A/CA/C, A/C Blower, High Blower Relay, HTD Mirror
13. CIG LTR Cigarette Lighter
14. ILLUM IP Cluster, HVAC Controls, RR HVAC Controls, IP Switches, Radio
Illumination, Door Switch Illumination

6-63
POSITION NAME CIRCUITS PROTECTED
15. DRL DRL Relay
16. TURN B/U
Front Turn, RR Turn, Back
-up Lamps, BTSI Solenoid
17.
RADIO
-1Radio (Ign, Accy), Upfitter Provision Relay
18. BRAKE 4WAL PCM, ABS, Cruise Control
19.
RADIO
-BRadio (Battery), Power Antenna
20. TRANS PRNDL, Automatic Transmission
21. SECURITY Passlock
22. RR DEFOG Rear Window Defog
23. NOT USED Not Used
24. RR HVAC RR HVAC Controls, HIGH, MED, LOW Relays
A. PWR ACCY
Power Door Lock, Six
-Way Power Seat, Keyless Entry
Illumination Module
B. PWR WDO Power Windows

6-64 Engine Compartment Fuse Relay Center
The fuse block is on the driver's side of the engine
compartment at the rear.
NAME CIRCUITS PROTECTED
SPARE Spare Fuse
A.I.R. Air Pump
BLOWER Front Blower Motor
ABS Electronic Brake Control Module
IGN B Ignition Switch
IGN A Starter Relay, Ignition Switch
BATT Instrument Panel Fuse Block
LIGHTING Instrument Panel Fuse Block,
Headlamp Switch
RH
-HDLP Right-hand Headlamp
(Export only)
LH
-HDLP Left-hand Headlamp
(Export only)
RH
-HIBM Right-hand High-beam Headlamp
(Export only)
LH
-HIBM Left-hand High-beam Headlamp
(Export only)

6-65
NAME CIRCUITS PROTECTED
ETC Electronic Throttle Control
RR BLOWER Rear Auxiliary Blower
Motor Relays
FUEL SOL Fuel Solenoid
ENG
-I Heated O2 Sensors, Mass Air
Flow Sensor, Evap Canister Purge
Valve, Crankshaft Position Sensor,
Secondary Air Injection Relay
(Diesel), Water in Fuel Sensor
(Diesel), Fuel Heater (Diesel),
Glowplug Relay (Diesel),
Wastegate Solenoid (Diesel)
ECM
-I Ignition Coil, Camshaft Position
Sensor, VCM, Fuel Injectors,
Coil Driver
IGN
-E Air Conditioning Clutch Relay
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare FuseNAME CIRCUITS PROTECTED
A/C Air Conditioning Clutch Relay
HORN Horn Relay, Underhood Lamp(s)
ECM
-B Fuel Pump Relay, VCM, PCM,
Fuel Pump and Engine Oil
Pressure Switch
SPARE Spare Fuse
SPARE Spare Fuse
AUX A Upfitter Provisions
AUX B Upfitter Provisions
A/C RELAY Air Conditioning
HORN RELAY Horn
A.I.R. RELAY Air
FUEL PUMP
RELAYFuel Pump
STARTER
RELAYStarter
ABS EXPORT
RELAYABS Export

6-66
Replacement Bulbs
LAMP OR BULB QTY NUMBER
Sealed Beam Headlamps 2 H6054
Composite
Low
-Beam Headlamps2 6052
Composite High
-Beam
Headlamps2 9005
Front Sidemarker Lamp 2 194
Front Parking and
Turn Lamp4 2357NA
Rear Parking Lamp 2 3057
Rear Stop and Turn Lamp 2 3057LAMP OR BULB QTY NUMBER
Back
-up Lamp2 3156
Back
-up Lamp2 1156
Rear Parking, Stop, and
Turn Lamp2 1157
CHMSL 2 921
License Plate Lamp 1 194
Underhood Lamp 1 232
Reel Lamp 1 232
Reading Lamps 6
211
-2
Sunshade Vanity Mirror 4 74

6-67
Capacities and Specifications
All capacities are approximate. When adding, be sure to fill to the appropriate level or as recommended in
this manual.
See refrigerant charge label under the hood for charge capacity information and requirements.
Engine Identification -- Gasoline Engines
EngineªVORTECº 4300 ªVORTECº 5000 ªVORTECº 5700 ªVORTECº 8100
Type V6 V8 V8 V8
VIN Code W M R G
Fuel System CSFI
1CSFI1CSFI1MFI2
Spark
Plug Gap0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)0.060 inches
(1.52 mm)
Firing Order
1
-6-5-4-3-21-8-4-3-6-5-7-21-8-4-3-6-5-7-21-8-7-2-6-5-4-3
1Central Sequential Fuel Injection
2Sequential Fuel Injection

6-68 Wheel Nut Torque
MODEL TORQUE
All
140 lb
-ft (190 N´m)
Cooling System Capacity
ENGINE VIN QTY Without Rear Heater QTY With Rear Heater
ªVORTECº 4300 V6 W 11.0 quarts (10.4 L) 14.0 quarts (13.2 L)
ªVORTECº 5000 V8 M 17.0 quarts (16.0 L) 20.0 quarts (18.9 L)
ªVORTECº 5700 V8 R 17.0 quarts (16.0 L) 20.0 quarts (18.9 L)
ªVORTECº 8100 V8 G 23.0 quarts (21.8 L) 26.0 quarts (24.6 L)
After refill, the level MUST be checked as outlined under ªEngine Cooling Systemº in Section 5.

6-69 Crankcase Capacity
ENGINE VIN Quantity With Filter
ªVORTECº 4300 V6 W 4.5 quarts (4.3 L)
ªVORTECº 5000 V8 M 5.0 quarts (4.8 L)
ªVORTECº 5700 V8 R 5.0 quarts (4.8 L)
ªVORTECº 8100 V8 G 6.5 quarts (6.15 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. Variation in oil filter size and oil cooler drainback can cause different fill levels. See ªEngine Oilº in the Index.
Fuel Tank Capacity
TYPE QUANTITY MODEL TYPE
Standard Tank 31.0 U.S. gallons (117.3 L) Passenger and Cargo
Standard Tank 35.0 U.S. gallons (132.5 L) Cab and Chassis
Optional Tank* 55.0 U.S. gallons (208.1 L) Cab and Chassis
*159 inch wheelbase or 177 inch wheelbase

6-70
Normal Maintenance Replacement Parts
Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
EngineªVORTECº 4300
V6ªVORTECº 5000
V8ªVORTECº 5700
V8ªVORTECº8100
V8
VIN W M R G
Oil Filter PF47 PF1218 PF1218 PF454
Air Cleaner Filter * A917C A917C A917C A917C
PCV Valve CV769C CV769C CV769C **
Spark Plugs
41
-932 41-932 41-932 TJ14R-P15
Fuel Filter GF481 GF481 GF481 GF481
Radiator Cap RC36 RC36 RC36 RC36
* Replace with ACDelco

Air Filter, Part No. A917C and for severe dusty conditions,
use ACDelco
Air Filter, Part No. 1236C.
**8100 V8 has an internal PCV which does not require replacement.

7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-9 Short Trip/City Scheduled Maintenance
7
-33 Long Trip/Highway Scheduled Maintenance7
-48 Part B: Owner Checks and Services
7
-53 Part C: Periodic Maintenance Inspections
7
-55 Part D: Recommended Fluids and Lubricants
7
-58 Part E: Maintenance Record