CHEVROLET EXPRESS CARGO VAN 2002 1.G Owners Manual

Short Trip/City Scheduled Maintenance
7-22
60,000 Miles (100 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.

Inspect engine accessory drive belt.
An Emission Control Service.

Replace fuel filter.
An Emission Control Service. (See footnote
.)ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-23

Gasoline Engine Only: Conduct evaporative control system inspection. Check
all fuel and vapor lines and hoses for proper hook
-up, routing and condition.
Check that the purge valve works properly (if equipped). Replace as needed.
An Emission Control Service. (See footnote
.)
Diesel Engine Only: Replace engine air cleaner filter.
An Emission Control Service.
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
Diesel Engine Only: If your engine has a thermostatically controlled cooling fan,
inspect all hoses and ducts for proper hook
-up (or every 12 months, whichever
occurs first). Be sure the valve works properly. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
Diesel Engine Only: Check the crankcase depression regulator valve
system for any worn, plugged or collapsed hoses. See service manual.
An Emission Control Service.

Short Trip/City Scheduled Maintenance
7-24
63,000 Miles (105 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
66,000 Miles (110 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
69,000 Miles (115 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-25
72,000 Miles (120 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel cap if driving in dusty conditions.
An Emission Control Service.
75,000 Miles (125 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).
(Continued)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-26
75,000 Miles (125 000 km) (Continued)

Diesel Engine Only: Inspect engine air cleaner filter if you are driving
in dusty conditions. Replace filter if necessary.
An Emission Control Service. (See footnote
.)
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.
Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
Diesel Engine Only: If your engine has a thermostatically controlled cooling fan,
inspect all hoses and ducts for proper hook
-up (or every 12 months, whichever
occurs first). Be sure the valve works properly. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.

Short Trip/City Scheduled Maintenance
7-27
78,000 Miles (130 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
81,000 Miles (135 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-28
84,000 Miles (140 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
87,000 Miles (145 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-29
90,000 Miles (150 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed. 2500 and 3500 Series Only:
If driving in dusty areas or when towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Replace fuel filter.
An Emission Control Service. (See footnote
.)
Diesel Engine Only: Replace engine air cleaner filter.
An Emission Control Service.
Gasoline Engine Only: See ªEngine Air Cleaner Filter Restriction Indicator
Checkº in the Index.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
(Continued)ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-30
90,000 Miles (150 000 km) (Continued)

Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.

Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.

Diesel Engine Only: If your engine has a thermostatically controlled cooling
fan, inspect all hoses and ducts for proper hook
-up (or every 12 months,
whichever occurs first). Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
93,000 Miles (155 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-31
96,000 Miles (160 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel cap if driving in dusty conditions.
An Emission Control Service.
99,000 Miles (165 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check axle fluid level and add fluid as needed.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE