window CHEVROLET EXPRESS CARGO VAN 2003 1.G Owner's Manual

Driving with a Trailer
{CAUTION:
If you have a rear-most window open and you
pull a trailer with your vehicle, carbon
monoxide (CO) could come into your vehicle.
You can't see or smell CO. It can cause
unconsciousness or death. See ªEngine
Exhaustº in the Index. To maximize your safety
when towing a trailer:
·Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
·Keep the rear-most windows closed.
·If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle. Do not use
the climate control setting for maximum air
because it only recirculates the air inside
your vehicle. See ªClimate Controlsº in
the Index.Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require
heavy braking and sudden turns.
4-41

{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood.
Stay away from the engine if you see or hear
steam coming from it. Just turn it off and get
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch ®re. You
or others could be badly burned. Stop your
engine if it overheats, and get out of the
vehicle until the engine is cool.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving
to a safe place in an emergency.
Notice:If your engine catches ®re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would
not be covered by your warranty.See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving
to a safe place in an emergency.
If No Steam Is Coming From Your
Engine
If you get an engine overheat warning but see or hear
no steam, the problem may not be too serious.
Sometimes the engine can get a little too hot when you:
·Climb a long hill on a hot day.
·Stop after high-speed driving.
·Idle for long periods in traffic.
·Tow a trailer. See ªDriving on Gradesº inTowing a
Trailer on page 4-31
.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL(N)
while stopped. If it is safe to do so, pull off the road,
shift to PARK (P) or NEUTRAL(N) and let the
engine idle.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
5-25

Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into ¯ames if you strike a
match or get them on a hot part of the vehicle. Some are
dangerous if you breathe their fumes in a closed
space. When you use anything from a container to clean
your vehicle, be sure to follow the manufacturer's
warnings and instructions. And always open your doors
or windows when you're cleaning the inside.
Neveruse these to clean your vehicle:
·Gasoline
·Benzene
·Naphtha
·Carbon Tetrachloride
·Acetone
·Paint Thinner
·Turpentine
·Lacquer Thinner
·Nail Polish RemoverThey can all be hazardous ± some more than
others ± and they can all damage your vehicle, too.
Don't use any of these unless this manual says you can.
In many uses, these will damage your vehicle:
·Alcohol
·Laundry Soap
·Bleach
·Reducing Agents
Cleaning the Inside of Your Vehicle
Use a vacuum cleaner often to get rid of dust and
loose dirt. Wipe vinyl, leather, plastic and painted
surfaces with a clean, damp cloth.
Cleaning Fabric/Carpet
Your dealer has cleaners for the cleaning of fabric
and carpet. They will clean normal spots and stains very
well.
You can get GM-approved cleaning products from your
dealer. See
Vehicle Care/Appearance Materials on
page 5-88.
5-80

Cleaning Vinyl
Use warm water and a clean cloth.
·Rub with a clean, damp cloth to remove dirt. You
may have to do this more than once.
·Things like tar, asphalt and shoe polish will stain if
you don't get them off quickly. Use a clean cloth
and vinyl cleaner. See your dealer for this product.
Cleaning Leather
Use a soft cloth with lukewarm water and a mild soap or
saddle soap and wipe dry with a soft cloth. Then, let
the leather dry naturally. Do not use heat to dry.
·For stubborn stains, use a leather cleaner.
·Neveruse oils, varnishes, solvent-based or abrasive
cleaners, furniture polish or shoe polish on leather.
·Soiled or stained leather should be cleaned
immediately. If dirt is allowed to work into the ®nish,
it can harm the leather.
Cleaning the Top of the Instrument
Panel
Use only mild soap and water to clean the top surfaces
of the instrument panel. Sprays containing silicones
or waxes may cause annoying re¯ections in the
windshield and even make it difficult to see through the
windshield under certain conditions.
Cleaning Interior Plastic Components
Use only a mild soap and water solution on a soft cloth
or sponge. Commercial cleaners may affect the
surface ®nish.
Cleaning Glass Surfaces
Glass should be cleaned often. GM Glass Cleaner or a
liquid household glass cleaner will remove normal
tobacco smoke and dust ®lms on interior glass. See
Vehicle Care/Appearance Materials on page 5-88.
Notice:Don't use abrasive cleaners on glass,
because they may cause scratches. Avoid placing
decals on the inside rear window, since they
may have to be scraped off later. If abrasive cleaners
are used on the inside of the rear window, an
electric defogger element may be damaged. Any
temporary license should not be attached across the
defogger grid.
5-82

Fuse Usage
1 Spare
2 Outside Rear View Mirror
3 Courtesy Lamp/SEO
4 Left Rear Stop/Turn Signal
5 Cargo Locks
6 Right Rear Stop/Turn Signal
7 Driver Locks
8Stop/Center High Mounted Stop
Lamp
9 Climate Control 1
10 Climate Control
11 Brakes
12 Heated Mirror/Defogger
13 Right Rear Blower
14 Driver Turn Mirror
15 Door Locks
16 Up®tter Park
17 Not Available
18 Left Rear Park LampFuse Usage
19 Pass Turn Mirror
20 Right Rear Park Lamp
21 Trailer Park Lamp
22 Front Park Lamp
32 Auxilary1
33 Auxilary2
Relays Usage
23 Window Residual Accessory Power
24 Auxiliary
25 Right Rear Defogger
26 Courtesy Lamp
27 Cargo Unlock
28 Driver Unlock
29 Park Lamp
30 Door Locks
31 Pass Unlock
Circuit Breaker Usage
34 Power Window
5-93

Locks............................................................. 2-8
Cargo Door Relocking.................................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-8
Loss of Control...............................................4-12
Low Coolant Warning Light..............................3-33
M
Maintenance, Normal Replacement Parts..........5-100
Maintenance Schedule.....................................6-11
At Each Fuel Fill.........................................6-11
At Least Once a Month................................6-11
At Least Once a Year..................................6-13
At Least Twice a Year..................................6-12
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km).......................6-11
Brake System Inspection..............................6-17
Engine Cooling System Inspection.................6-16
Exhaust System Inspection...........................6-16
Fuel System Inspection................................6-16
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4Maintenance Schedule (cont.)
Part B - Owner Checks and Services.............6-11
Part C - Periodic MaintenanceInspections......6-16
Part D - Recommended Fluids and
Lubricants...............................................6-18
Part E - Maintenance Record........................6-20
Rear Axle Service........................................6-17
Scheduled Maintenance................................. 6-5
Steering and Suspension Inspection...............6-16
Throttle System Inspection............................6-17
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-17
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-43
Making Turns.................................................4-42
Malfunction Indicator Light................................3-33
Manual Seats................................................... 1-3
Manual Windows............................................2-16
Matching Transmitter(s) to Your Vehicle............... 2-5
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and
U.S. Virgin Islands) ± Customer Assistance....... 7-4
Mirrors..........................................................2-31
Manual Rearview Mirror................................2-31
Outside Camper-Type Mirrors........................2-32
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
9

Passenger Vans with an Air Bag Off Switch........1-46
Passenger Vans without an Air Bag Off
Switch.......................................................1-45
Passing.................................................4-11, 4-42
Passlock
ž......................................................2-19
Payload.....................................................4-30, ii
Plan Ahead When Possible................................ 7-7
Playing a Cassette Tape..................................3-54
Playing a Compact Disc..................3-46, 3-57, 3-65
Playing a Speci®c Loaded
Compact Disc.............................................3-67
Playing the Radio...................3-41, 3-44, 3-48, 3-59
Power Steering................................................ 4-8
Power...........................................................3-18
Accessory Outlets........................................3-18
Door Locks.................................................. 2-8
Seat............................................................ 1-4
Steering Fluid.............................................5-34
Windows....................................................2-17
Primary Radio Controls....................................3-71
Q
Questions and Answers About Safety Belts.........1-14
R
Radiator Pressure Cap....................................5-24
Radio Messages.............................3-43, 3-46, 3-54
Radios..........................................................3-40
AM-FM Radio.............................................3-41
Care of Your Cassette Tape Player................3-74
Care of Your CD Player...............................3-75
Care of Your CDs........................................3-75
Radio with Cassette and CD.........................3-48
Radio with CD............................................3-44
Radio with Six-Disc CD................................3-59
Rear Seat Audio..........................................3-71
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-41
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-40
Theft-Deterrent............................................3-73
Understanding Reception..............................3-73
RDS Messages......................................3-53, 3-64
Reading Lamps..............................................3-17
Rear Air Conditioning and Heating System.........3-21
Rear Axle......................................................5-47
Locking........................................................ 4-8
Service......................................................6-17
11

Rear Door Security Locks.................................. 2-8
Rear Doors....................................................2-14
Rear Heating System......................................3-20
Rear Safety Belt Comfort Guides......................1-31
Rear Seat Audio (RSA)....................................3-71
Rear Seat Operation......................................... 1-6
Rear Seat Outside Passenger Positions.............1-28
Rear Seat Passengers, Safety Belts..................1-28
Rear Seat Radio Controls................................3-71
Rear Window Defogger....................................3-23
Rearview Mirrors.............................................2-31
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-29
Remote Keyless Entry System, Operation............ 2-4
Remote Keyless Entry System............................ 2-3
Removing the Flat Tire and Installing the
Spare Tire..................................................5-72
Removing the Rear Seat................................... 1-6
Removing the Spare Tire and Tools...................5-66
Removing the Wheel Covers............................5-72
Replacement Bulbs.........................................5-54
Replacing Brake System Parts..........................5-40
Replacing Restraint System Parts After
a Crash.....................................................1-75
Replacing the Rear Seats.................................. 1-8
Reporting Safety Defects................................... 7-9
Canadian Government................................... 7-9
General Motors............................................. 7-9
United States Government.............................. 7-8Restraint System Check...................................6-12
Checking Your Restraint Systems...................1-74
Replacing Restraint System Parts After
a Crash..................................................1-75
Restraint Systems...........................................1-74
Checking....................................................1-74
Replacing Parts...........................................1-75
Resynchronization............................................. 2-5
Retained Accessory Power (RAP)......................2-21
Right Front Passenger Position, Safety Belts......1-25
Roadside......................................................... 7-5
Assistance Program....................................... 7-5
Rocking Your Vehicle To Get It Out...................4-28
Running Your Engine While You Are Parked.......2-30
S
Safety Belt.....................................................3-26
Reminder Light............................................3-26
Safety Belts...................................................5-83
Care of......................................................5-83
Center Passenger Position....................1-25, 1-26
Driver Position............................................1-16
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts.....1-14
Rear Safety Belt Comfort Guides for Children
and Small Adults......................................1-31
Rear Seat Passengers.................................1-28
Right Front Passenger Position......................1-25
12

Safety Belts (cont.)
Safety Belt Extender....................................1-33
Safety Belt Use During Pregnancy.................1-24
Safety Belts Are for Everyone.......................1-10
Safety Chains.................................................4-40
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-5
Seats.............................................................. 1-3
Manual........................................................ 1-3
Power Seat.................................................. 1-4
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Secondary Latch System.................................5-69
Securing a Child Restraint................................1-56
Center Seat Position....................................1-56
Designed for the LATCH System...................1-53
Rear Outside Seat Position...........................1-53
Right Front Seat Position..............................1-58
Security Light.................................................3-37
Service Bulletins.............................................7-10
Service Manuals............................................... 7-9
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-33
Publications Ordering Information..................... 7-9
Servicing Your Air Bag-Equipped Vehicle............1-73
Setting Preset PTYs................................3-52, 3-64
Setting Preset Stations............3-42, 3-45, 3-50, 3-61Setting the Time.............................................3-41
Radios with Radio Data Systems (RDS).........3-41
Radios without Radio Data Systems (RDS).....3-40
Setting the Tone (Bass/Treble).................3-42, 3-45,
3-50, 3-61
Sheet Metal Damage.......................................5-86
Shifting Into Park (P).......................................2-26
Shifting Out of Park (P)...................................2-29
Shoulder Belt Height Adjuster...........................1-18
Single Stage Air Bags.....................................1-67
Skidding........................................................4-12
Sliding Side Door............................................2-11
Some Other Rainy Weather Tips.......................4-17
Spare Tire Check............................................6-12
Special Fabric Cleaning Problems.....................5-81
Speci®cations, Capacities.................................5-97
Speedometer..................................................3-25
Starter Switch Check.......................................6-13
Starting Your Engine.......................................2-22
Steering and Suspension Inspection..................6-16
Steering in Emergencies.................................... 4-9
Steering Tips................................................... 4-8
Steering.......................................................... 4-8
Storage Areas................................................2-36
Storing a Flat or Spare Tire and Tools...............5-78
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-19
Swing-Out Side Door, 60/40.............................2-13
Swing-Out Windows........................................2-18
13

Wheels..........................................................5-62
Alignment and Tire Balance..........................5-62
Replacement...............................................5-62
When to Add Engine Oil..................................5-14
When to Change Engine Oil.............................5-16
When to Check and Change............................5-19
When to Check Lubricant.................................5-47
When to Check Power Steering Fluid................5-35
When to Check..............................................5-57
When to Inspect the Engine Air Cleaner/Filter.....5-17
When You Are Ready to Leave After Parking
on a Hill.....................................................4-43
Where to Put the Restraint...............................1-45
Why Safety Belts Work....................................1-11
Windows.......................................................2-16
Manual......................................................2-16
Power........................................................2-17
Swing-Out Windows.....................................2-18Windshield Washer Fluid Level Check................6-11
Windshield Washer.........................................3-10
Fluid..........................................................5-35
Windshield Wiper............................................5-55
Blade Replacement......................................5-55
Fuses........................................................5-91
Windshield Wipers............................................ 3-9
Winter Driving................................................4-24
Wiper Blade Check.........................................6-12
Y
Your Vehicle and the Environment....................... 6-2
16