ignition CHEVROLET EXPRESS CARGO VAN 2003 1.G Service Manual

AUTO VOL (Automatic Volume):Your system has a
feature called automatic volume. With this feature,
your audio system adjusts automatically to make up for
road and wind noise as you drive.
Set the volume at the desired level. Press this button to
select MIN, MED or MAX. Each higher setting will
allow for more volume compensation at faster vehicle
speeds. Then, as you drive, automatic volume increases
the volume, as necessary, to overcome noise at any
speed. The volume level should always sound the same
to you as you drive. If you don't want to use automatic
volume, select OFF.
RCL (Recall):Push this knob to switch the display
between the radio station frequency and the time.
Pushing this knob with the ignition off will display
the time.
To change the default on the display, push this knob
until you see the display you want, then hold the knob
until the display ¯ashes. The selected display will
now be the default.Finding a Station
BAND:Press this button to switch between AM, FM1,
FM2. The display will show your selection.
TUNE:Turn this knob to select radio stations.
sSEEKt:Press the right or the left arrow to go to
the next or to the previous station and stay there.
The radio will seek only to stations that are in the
selected band and only to those with a strong signal.
sSCANt:Press and hold either SCAN arrow
for two seconds until SC appears on the display and
you hear a beep. The radio will go to a station, play for
a few seconds, then go on to the next station. Press
either SCAN arrow again to stop scanning.
To scan preset stations, press and hold either SCAN
arrow for more than four seconds. PRESET SCAN will
appear on the display. You will hear a double beep.
The radio will go to a preset station stored on your
pushbuttons, play for a few seconds, then go on to the
next preset station. Press either SCAN arrow again
to stop scanning presets.
The radio will scan only to stations that are in the
selected band and only to those with a strong signal.
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Finding a PTY Station
To select and ®nd a desired PTY perform the following:
1. Press the P-TYPE button. P-TYPE and the last
selected PTY will be displayed on the screen.
2. Select a category by turning the P-TYPE knob.
3. Once the desired category is displayed, press either
SEEK arrow to select the category and take you to
the category's ®rst station.
4. If you want to go to another station within that
category and the category is displayed, press
either SEEK arrow once. If the category is not
displayed, press either SEEK arrow twice to display
the category and then to go to another station.
5. If PTY times out and is no longer on the display, go
back to Step 1.
If both P-TYPE and TRAF are on, the radio will search
for stations with the selected PTY and traffic
announcements.
To use the PTY interrupt feature, press and hold the
P-TYPE button until you hear a beep on the PTY
you want to interrupt with. When selected, an asterick
will appear beside that PTY on the display. You
may select multiple interrupts if desired. When you are
listening to a compact disc, the last selected RDS
station will interrupt play if that selected program type
format is broadcast.SCAN:You can also scan through the stations within a
category by performing the following:
1. Press the P-TYPE button. P-TYPE and the last
selected PTY will be displayed on the screen.
2. Select a category by turning the P-TYPE knob.
3. Once the desired category is displayed, press and
hold either SCAN arrow, and the radio will begin
scanning within your chosen category.
4. Press either SCAN arrow again to stop at a
particular station.
BAND (Alternate Frequency):Alternate frequency
allows the radio to switch to a stronger station with the
same program type. Press and hold BAND for two
seconds to turn alternate frequency on. AF ON
will appear on the display. The radio may switch to
stronger stations. Press and hold BAND again for
two seconds to turn alternate frequency off. AF OFF will
appear on the display. The radio will not switch to
other stations. When you turn the ignition off and then
on again, the alternate frequency feature will
automatically be turned on.
3-63

LOAD CDZ:Press the LOAD side of this button to
load CDs into the compact disc player. This compact
disc player will hold up to six discs.
To insert one disc, do the following:
1. Turn the ignition on.
2. Press and release the LOAD side of the LOAD
CD button.
3. Wait for the light, located to the right of the slot, to
turn green.
4. Load a disc. Insert the disc partway into the slot,
label side up. The player will pull the disc in.
When a disc is inserted, the CD symbol will be
displayed. If you select an equalization setting for your
disc, it will be activated each time you play a disc.
If the radio is on or off, the disc will begin to play
automatically.
To insert multiple discs, do the following:
1. Turn the ignition on.
2. Press and hold the LOAD side of the LOAD CD
button for two seconds.
You will hear a beep and the light, located to the
right of the slot, will begin to ¯ash and LOAD
ALL will appear on the display.3. Once the light stops ¯ashing and turns green, load
a disc. Insert the disc partway into the slot, label
side up. The player will pull the disc in.
Once the disc is loaded, the light will begin ¯ashing
again. Once the light stops ¯ashing and turns
green you can load another disc. The disc player
takes up to six discs. Do not try to load more
than six.
To load more than one disc but less than six, complete
Steps 1 through 3. When you have ®nished loading
discs, with the radio on or off, press the LOAD side of
the LOAD CD button to cancel the loading function. The
radio will begin to play the last CD loaded.
When a disc is inserted, the CD symbol will be
displayed. If more than one disc has been loaded, a
number for each disc will be displayed. If you select an
equalization setting for your disc, it will be activated
each time you play a disc.
If the radio is on or off, the last disc loaded will begin to
play automatically.
As each new track starts to play, the track number will
appear on the display.
3-66

Care of Your Cassette Tape Player
A tape player that is not cleaned regularly can cause
reduced sound quality, ruined cassettes or a damaged
mechanism. Cassette tapes should be stored in their
cases away from contaminants, direct sunlight and
extreme heat. If they aren't, they may not operate
properly or may cause failure of the tape player.
Your tape player should be cleaned regularly after every
50 hours of use. Your radio may display CLEAN to
indicate that you have used your tape player for
50 hours without resetting the tape clean timer. If this
message appears on the display, your cassette
tape player needs to be cleaned. It will still play tapes,
but you should clean it as soon as possible to
prevent damage to your tapes and player. If you notice
a reduction in sound quality, try a known good
cassette to see if the tape or the tape player is at fault.
If this other cassette has no improvement in sound
quality, clean the tape player.
For best results, use a scrubbing action, non-abrasive
cleaning cassette with pads which scrub the tape
head as the hubs of the cleaner cassette turn. The
recommended cleaning cassette is available through
your dealership.When cleaning the cassette tape player with the
recommended non-abrasive cleaning cassette, it is
possible that the cassette may eject, because the cut
tape detection feature on your radio may recognize it as
a broken tape, in error. To prevent the cleaning
cassette from being ejected, use the following steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press and hold the TAPE DISC button for ®ve
seconds. READY will appear on the display and
the cassette symbol will ¯ash for ®ve seconds.
4. Insert the scrubbing action cleaning cassette.
5. Eject the cleaning cassette after the manufacturer's
recommended cleaning time.
When the cleaning cassette has been ejected, the cut
tape detection feature is active again.
You may also choose a non-scrubbing action, wet-type
cleaner which uses a cassette with a fabric belt to
clean the tape head. This type of cleaning cassette will
not eject on its own. A non-scrubbing action cleaner
may not clean as thoroughly as the scrubbing type
cleaner. The use of a non-scrubbing action, dry-type
cleaning cassette is not recommended.
3-74

After you clean the player, press and hold the eject
button for ®ve seconds to reset the CLEAN indicator.
The radio will display --- or CLEANED to show the
indicator was reset.
Cassettes are subject to wear and the sound quality
may degrade over time. Always make sure the cassette
tape is in good condition before you have your tape
player serviced.
Care of Your CDs
Handle discs carefully. Store them in their original cases
or other protective cases and away from direct sunlight
and dust. If the surface of a disc is soiled, dampen
a clean, soft cloth in a mild, neutral detergent solution
and clean it, wiping from the center to the edge.
Be sure never to touch the side without writing when
handling discs. Pick up discs by grasping the outer
edges or the edge of the hole and the outer edge.
Care of Your CD Player
The use of CD lens cleaner discs is not advised, due to
the risk of contaminating the lens of the CD optics
with lubricants internal to the CD mechanism.
Fixed Mast Antenna
The ®xed mast antenna can withstand most car washes
without being damaged. If the mast should ever
become slightly bent, you can straighten it out by hand.
If the mast is badly bent, as it might be by vandals,
you should replace it.
Check occasionally to be sure the mast is still tightened
to the fender. If tightening is required, tighten by
hand, then with a wrench one quarter turn.
Chime Level Adjustment
The radio is the vehicle chime producer. The chime is
produced from the driver's side front door speakers.
To change the volume level, press and hold
pushbutton 6 with the ignition on and the radio power
off. The chime volume level will change from the normal
level to loud, and LOUD will be displayed on the
radio. To change back to the default or normal setting,
press and hold pushbutton 6 again. The chime level
will change from the loud level to normal, and NORMAL
will be displayed. Each time the chime volume is
changed, three chimes will sound to indicate the change.
Removing the radio and not replacing it with a factory
radio or chime module will disable vehicle chimes.
3-75

{CAUTION:
Coasting downhill in NEUTRAL (N) or with the
ignition off is dangerous. Your brakes will have
to do all the work of slowing down. They could
get so hot that they wouldn't work well. You
would then have poor braking or even none
going down a hill. You could crash. Always
have your engine running and your vehicle in
gear when you go downhill.
·Know how to go uphill. You may want to shift down
to a lower gear. The lower gears help cool your
engine and transmission, and you can climb the
hill better.
·Stay in your own lane when driving on two-lane
roads in hills or mountains. Don't swing wide or
cut across the center of the road. Drive at speeds
that let you stay in your own lane.
·As you go over the top of a hill, be alert. There
could be something in your lane, like a stalled car
or an accident.
·You may see highway signs on mountains that
warn of special problems. Examples are long
grades, passing or no-passing zones, a falling rocks
area or winding roads. Be alert to these and take
appropriate action.
4-23

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-26if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
6-14

When to Change Engine Oil
If any one of these are true for you, use the short
trip/city maintenance schedule:
·Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
·Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
·You frequently tow a trailer or use a carrier on top
of your vehicle.
·The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and ®lter
every 3,000 miles (5 000 km) or 3 months Ð whichever
occurs ®rst.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil and ®lter every
7,500 miles (12 500 km) or 12 months Ð whichever
occurs ®rst. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
How to Reset the CHANGE ENGINE
OIL Light
The GM Oil Life System calculates when to change
your engine oil and ®lter based on vehicle use. Anytime
your oil is changed, reset the system so it can
calculate when the next oil change is required. If a
situation occurs where you change your oil prior to a
CHANGE ENGINE OIL light being turned on, reset the
system.
To reset the CHANGE ENGINE OIL light, do the
following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal
three times within ®ve seconds.
3. If the CHANGE ENGINE OIL light ¯ashes for ®ve
seconds, the system is reset.
If the system does not reset, try the procedure once
again. If it still does not reset, see your dealer for
service.
See
Change Engine Oil Light on page 3-37.
5-16

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to follow the steps below to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
·They contain acid that can burn you.
·They contain gas that can explode or
ignite.
·They contain enough electricity to
burn you.
If you don't follow these steps exactly, some
or all of these things can hurt you.
Notice:Ignoring these steps could result in costly
damage to your vehicle that wouldn't be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
won't work, and it could damage your vehicle.1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other system isn't a 12-volt system
with a negative ground, both vehicles can be
damaged.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake ®rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
Notice:If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or in the accessory power outlet. Turn off
the radio and all lamps that aren't needed. This will
avoid sparks and help save both batteries. And it
could save your radio!
5-41

Fuse Usage
1 Radio Battery
2 Powertrain Control Module Battery
3 Left Rear Turn Lamp
4 Right Rear Turn Lamp
5 Backup Lamps Trailer Wiring
6 Ignition 0
7 Stop Lamp
8 Right Rear Defogger/Heated Mirror
9Right Daytime Running Lamp/Turn
Signal
10Left Daytime Running Lamp/Turn
Signal
11 Truck Body Control Module 4
12 Fuel Pump
13 Trailer
14 Flasher
15 Horn
16 Truck Body Control Module 3
17 Trailer Stop/Turn Signal
18 Truck Body Control Module 2
19 Truck Body Control Module
20 Remote Function Actuator
21 Engine 2Fuse Usage
22 Ignition E
23 Engine 1
24Truck Body Control Module
Ignition 1
25 Spare
26 RPA/Inside Rearview Mirror
27 Crankcase
28Brake Transmission Shift Interlock
System
29 Auxiliary Power Outlets
30 Cigarette Lighter
31 Instrument Panel Cluster
32 Air Conditioning
33 Spare
34 Vent
35 Spare
36 Vehicle Back Up
37Supplemental In¯atable Restraint
System
38 Powertrain Control Module Ignition 1
39 Oxygen Sensor B
40 Oxygen Sensor A
41 Windshield Wipers
5-95