maintenance schedule CHEVROLET EXPRESS CARGO VAN 2006 1.G User Guide

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
and cracking. SeeScheduled Maintenance (Gasoline
Engine) on page 6-4for more information on wiper blade
inspection.
Replacement blades come in different types and are
removed in different ways. To remove the type with a
release clip, do the following:
1. Lift the wiper arm until it locks into a vertical
position.
2. Press down on the blade assembly pivot locking
tab. Pull down on the blade assembly to release it
from the wiper arm hook.
3. The insert has two notches at one end that are
locked by bottom claws of the blade assembly.
At the notched end, pull the insert from the blade
assembly.
4. To install the new wiper insert, slide the notched
end last, into the end with two blade claws. Then
slide the insert all the way through the blade claws
at the opposite end.
5-52

Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel bolt
or wheel nut is replaced, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper wheel nut tightening information,
see “Removing the Flat Tire and Installing the Spare
Tire” later in this section, underChanging a Flat Tire
on page 5-71. Also see “Wheel Nut Torque” under
Capacities and Specications on page 5-99.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more evenly
and last longer if you rotate the tires periodically. See
Tire Inspection and Rotation on page 5-61. Also see
Scheduled Maintenance (Gasoline Engine) on page 6-4.
{CAUTION:
If you operate your vehicle with a tire that is
badly underinated, the tire can overheat. An
overheated tire can lose air suddenly or catch
re. You or others could be injured. Be sure all
tires (including the spare) are properly inated.
SeeTires on page 5-53andInation - Tire Pressure on
page 5-59for more information on proper tire inflation.
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-63andWheel Replacement
on page 5-67for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves,
use the ratchet/wheel wrench to tighten the cable.
SeeChanging a Flat Tire on page 5-71.
If your vehicle has dual rear wheels, also seeDual Tire
Operation on page 5-61.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first rotation
is the most important. SeeScheduled Maintenance
(Gasoline Engine) on page 6-4.
5-61

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-3
Scheduled Maintenance
(Gasoline Engine).......................................6-4
Additional Required Services
(Gasoline Engine).......................................6-6
Maintenance Footnotes
(Gasoline Engine).......................................6-7Owner Checks and Services............................6-9
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km)............................6-9
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants
(Gasoline Engine)......................................6-13
Normal Maintenance Replacement Parts..........6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine,
see the maintenance schedule section in the
DURAMAX
®Diesel Engine Supplement.
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are necessary
to keep your vehicle in good working condition.
Any damage caused by failure to follow scheduled
maintenance may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
6-2

Using the Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive very
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands, or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench
®dealer.
This schedule is for vehicles that:
•carry passengers and cargo within recommended
limits. You will find these limits on the Tire and
Loading Information label. SeeLoading Your
Vehicle on page 4-30.
•are driven on reasonable road surfaces within legal
driving limits.
•use the recommended fuel. SeeGasoline Octane
on page 5-5.The services inScheduled Maintenance (Gasoline
Engine) on page 6-4should be performed when
indicated. SeeAdditional Required Services (Gasoline
Engine) on page 6-6andMaintenance Footnotes
(Gasoline Engine) on page 6-7for further information.
{CAUTION:
Performing maintenance work on a vehicle
can be dangerous. In trying to do some jobs,
you can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your GM Goodwrench
®dealer to have a
qualied technician do the work. SeeDoing
Your Own Service Work on page 5-4.
Some maintenance services can be complex.
So, unless you are technically qualified and have
the necessary equipment, you should have your
GM Goodwrench
®dealer do these jobs.
When you go to your GM Goodwrench
®dealer for your
service needs, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM parts.
6-3

If you want to purchase service information, seeService
Publications Ordering Information on page 7-16.
Owner Checks and Services on page 6-9tells you what
should be checked, when to check it, and what you can
easily do to help keep your vehicle in good condition.
The proper replacement parts, fluids, and lubricants to
use are listed inRecommended Fluids and Lubricants
(Gasoline Engine) on page 6-13andNormal
Maintenance Replacement Parts on page 6-15. When
your vehicle is serviced, make sure these are used.
All parts should be replaced and all necessary repairs
done before you or anyone else drives the vehicle.
We recommend the use of genuine GM parts.
Scheduled Maintenance
(Gasoline Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel Engine Supplement.
When the change engine oil light comes on, it means
that service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil life
system may not indicate that vehicle service is necessary
for over a year. However, your engine oil and filter must
be changed at least once a year and at this time thesystem must be reset. Your GM Goodwrench
®dealer has
GM-trained service technicians who will perform this work
using genuine GM parts and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System (Gasoline Engine) on page 5-16
for information on the Engine Oil Life System and
resetting the system.
When the change engine oil light appears, certain
services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally, it is
recommended that your first service be MaintenanceI,
your second service be MaintenanceII, and that you
alternate MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay be
required more often.
MaintenanceI— Use MaintenanceIif the change
engine oil light comes on within 10 months since
the vehicle was purchased or MaintenanceIIwas
performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
6-4

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil (Gasoline Engine) on page 5-13.
Reset oil life system. SeeEngine Oil Life System (Gasoline Engine) on
page 5-16.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine
Air Cleaner/Filter on page 5-18.See footnote (l).•
Rotate tires and check inflation pressures and wear. SeeTire Inspection and
Rotation on page 5-61and “Tire Wear Inspection” inAt Least Once a Month
on page 6-10.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid
as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission fluid level and add fluid as needed.•
Inspect shields, vehicles with GVWR above 10,000 lbs (4 536 kg) only.
See footnote (g).•
Inspect throttle system.See footnote (m).•
6-5

Additional Required Services
(Gasoline Engine)
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine, see the
maintenance schedule section in the DURAMAX®Diesel Engine Supplement.
The following services should be performed at the first maintenance service (IorII) after the indicated miles (kilometers)
shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-18.•••
Change automatic transmission fluid and
filter (severe service).See footnote (h).•••
Change automatic transmission fluid
and filter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
6-6

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Engine cooling system service (or every
five years, whichever occurs first).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (n).•
Inspect evaporative control system.
An Emission Control Service.
See footnotes † and (k).•••
Maintenance Footnotes
(Gasoline Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel Engine Supplement.
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life.We, however, urge that all recommended maintenance
services be performed at the indicated intervals and
the maintenance be recorded.
#Lubricate the front suspension, kingpin bushings,
steering linkage, and rear driveline center splines.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
6-7

Recommended Fluids and
Lubricants (Gasoline Engine)
This maintenance section applies to vehicles with a
gasoline engine. If your vehicle has a diesel engine, see
the maintenance schedule section in the DURAMAX
®
Diesel Engine Supplement.
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certified for Gasoline
Engines starburst symbol.
GM Goodwrench
®oil meets all
the requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil (Gasoline Engine)
on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-22.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
WasherGM Optikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-VI Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
6-13