engine CHEVROLET EXPRESS CARGO VAN 2008 1.G Service Manual

ICE POSSIBLE DRIVE WITH CARE
This message displays when the outside air temperature
is cold enough to create icy road conditions. Adjust
your driving accordingly.
LEFT REAR DOOR OPEN
On some vehicles, this message displays and a chime
sounds if the driver side rear door is not fully closed
and the vehicle is in a drive gear. Stop and turn off the
vehicle, check the door for obstructions, and close
the door again. Check to see if the message still
appears on the DIC.
OIL PRESSURE LOW STOP ENGINE
Notice:If you drive your vehicle while the engine
oil pressure is low, severe engine damage may
occur. If a low oil pressure warning appears on the
Driver Information Center (DIC), stop the vehicle
as soon as possible. Do not drive the vehicle until
the cause of the low oil pressure is corrected.
SeeEngine Oil (Gasoline Engine) on page 5-15for
more information.
This message displays if low oil pressure levels occur.
Stop the vehicle as soon as safely possible and do
not operate it until the cause of the low oil pressure has
been corrected. Check the oil as soon as possible
and have your vehicle serviced by your dealer/retailer.
SeeEngine Oil (Gasoline Engine) on page 5-15.
PASSENGER DOOR OPEN
This message displays and a chime sounds if the
passenger door is not fully closed and the vehicle is in a
drive gear. Stop and turn off the vehicle, check the
door for obstructions, and close the door again. Check
to see if the message still appears on the DIC.
REMOTE KEY LEARNING ACTIVE
This message displays while you are matching a
Remote Keyless Entry (RKE) transmitter to your vehicle.
See “Matching Transmitter(s) to Your Vehicle” under
Remote Keyless Entry (RKE) System Operation
on page 2-4andDIC Operation and Displays on
page 3-45for more information.
REPLACE BATTERY IN REMOTE KEY
This message displays if a Remote Keyless Entry (RKE)
transmitter battery is low. The battery needs to be
replaced in the transmitter. See “Battery Replacement”
underRemote Keyless Entry (RKE) System Operation
on page 2-4.
3-55

SERVICE STABILITRAK
If your vehicle has StabiliTrak®and this message
displays, it means there may be a problem with the
StabiliTrak
®system. If you see this message, try to reset
the system. Stop; turn off the engine for at least
15 seconds; then start the engine again. If this message
still comes on, it means there is a problem. You
should see your dealer/retailer for service. The vehicle
is safe to drive, however, you do not have the benefit
of StabiliTrak
®, so reduce your speed and drive
accordingly.
SERVICE THEFT DETERRENT SYSTEM
This message displays when there is a problem with
the theft-deterrent system. The vehicle may or may not
restart so you may want to take the vehicle to your
dealer/retailer before turning off the engine. See
PASS-Key
®III+ Operation on page 2-18for more
information.
SERVICE TIRE MONITOR SYSTEM
If your vehicle has the Tire Pressure Monitor
System (TPMS), this message displays if a part on the
system is not working properly. The tire pressure
light also flashes and then remains on during the same
ignition cycle. SeeTire Pressure Light on page 3-37.
Several conditions may cause this message to appear.
SeeTire Pressure Monitor Operation on page 5-67
for more information. If the warning comes on and stays
on, there may be a problem with the TPMS. See your
dealer/retailer.
SERVICE TRACTION CONTROL
If your vehicle has StabiliTrak®, this message displays
when there is a problem with the Traction Control
System (TCS). When this message displays, the system
will not limit wheel spin. Adjust your driving accordingly.
See your dealer/retailer for service. SeeStabiliTrak
®
System on page 4-5for more information.
SERVICE TRANSMISSION
This message displays when there is a problem with the
transmission. See your dealer/retailer for service.
3-57

SERVICE VEHICLE SOON
This message displays when a non-emissions related
malfunction occurs. Have the vehicle serviced by
your dealer/retailer as soon as possible.
STABILITRAK NOT READY
If your vehicle has StabiliTrak®, this message may
display and the StabiliTrak®indicator light on the
instrument panel cluster may be on after first driving the
vehicle and exceeding 20 mph (32 km/h) for 30 seconds.
The StabiliTrak
®system is not functional until the
light has turned off. SeeStabiliTrak®System on
page 4-5for more information.
STABILITRAK OFF
If your vehicle has StabiliTrak®, this message displays
when you turn off StabiliTrak®, or when the stability
control has been automatically disabled. To limit wheel
spin and realize the full benefits of the stability
enhancement system, you should normally leave
StabiliTrak
®on. However, you should turn StabiliTrak®
off if your vehicle gets stuck in sand, mud, ice, or
snow and you want to rock your vehicle to attempt to
free it, or if you are driving in extreme off-road conditions
and require more wheel spin. SeeIf Your Vehicle is
Stuck in Sand, Mud, Ice, or Snow on page 4-19. To turn
the StabiliTrak
®system on or off, seeStabiliTrak®
System on page 4-5.There are several conditions that can cause this
message to appear.
•One condition is overheating, which could occur if
StabiliTrak®activates continuously for an extended
period of time.
•The message also displays if the brake system
warning light is on. SeeBrake System Warning
Light on page 3-34.
•The message could display if the stability system
takes longer than usual to complete its diagnostic
checks due to driving conditions.
•The message displays if an engine or vehicle
related problem has been detected and the vehicle
needs service. See your dealer/retailer.
•The message also displays if the vehicle is shifted
into 4LO.
The message turns off as soon as the conditions that
caused the message to be displayed are no longer
present.
3-58

STARTING DISABLED SERVICE
THROTTLE
This message displays if the starting of the engine is
disabled due to the electronic throttle control system.
Have your vehicle serviced by your dealer/retailer
immediately.
This message only appears while the ignition is in
ON/RUN, and will not disappear until the problem is
resolved.
This message cannot be acknowledged.
TIGHTEN GAS CAP
This message may display along with the check engine
light on the instrument panel cluster if the vehicle’s
fuel cap is not tightened properly. SeeMalfunction
Indicator Lamp on page 3-38. Reinstall the fuel cap fully.
SeeFilling the Tank on page 5-10. The diagnostic
system can determine if the fuel cap has been left off or
improperly installed. A loose or missing fuel cap
allows fuel to evaporate into the atmosphere. A few
driving trips with the cap properly installed should turn
this light and message off.
TIRE LEARNING ACTIVE
If your vehicle has the Tire Pressure Monitor
System (TPMS), this message displays when the
system is re-learning the tire positions on your vehicle.
SeeDIC Operation and Displays on page 3-45for
more information. The tire positions must be re-learned
after rotating the tires or after replacing a tire or
sensor. SeeTire Inspection and Rotation on
page 5-71,Tire Pressure Monitor System on page 5-66,
andInflation - Tire Pressure on page 5-64for more
information.
TRACTION CONTROL OFF
If your vehicle has StabiliTrak®, this message displays
when the Traction Control System (TCS) is turned
off. Adjust your driving accordingly. SeeStabiliTrak
®
System on page 4-5for more information.
3-59

TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed on
the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by
your warranty. Do not drive your vehicle with
overheated transmission uid or while the
transmission temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with
the transmission fluid temperature high can cause
damage to the vehicle. Stop the vehicle and let it idle to
allow the transmission to cool. This message clears
and the chime stops when the fluid temperature reaches
a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 3/4 of a mile (1.2 km). Move the turn
signal/multifunction lever to the off position.
WAIT TO START
This message displays briefly when the theft-deterrent
system has initially found incorrect conditions within
the vehicle and is making a double check. If your vehicle
does not start soon after, try to start it again. If it still
does not start, have your vehicle serviced by your
dealer/retailer.
DIC Vehicle Customization
Your vehicle may have customization capabilities that
allow you to program certain features to one preferred
setting. Customization features can only be programmed
to one setting on the vehicle and cannot be programmed
to a preferred setting for two different drivers.
All of the customization options may not be available on
your vehicle. Only the options available will be
displayed on the DIC.
The default settings for the customization features were
set when your vehicle left the factory, but may have
been changed from their default state since then.
The customization preferences are automatically
recalled.
To change customization preferences, use the following
procedure.
3-60

While your vehicle is parked:
•Familiarize yourself with all of its controls.
•Familiarize yourself with its operation.
•Set up your audio system by presetting your
favorite radio stations, setting the tone, and
adjusting the speakers. Then, when driving
conditions permit, you can tune to your favorite
radio stations using the presets and steering wheel
controls if the vehicle has them.
Notice:Before adding any sound equipment to
your vehicle, such as an audio system, CD player,
CB radio, mobile telephone, or two-way radio, make
sure that it can be added by checking with your
dealer/retailer. Also, check federal rules covering
mobile radio and telephone units. If sound
equipment can be added, it is very important to do
it properly. Added sound equipment may interfere
with the operation of your vehicle’s engine, radio, or
other systems, and even damage them. Your
vehicle’s systems may interfere with the operation
of sound equipment that has been added.Notice:The chime signals related to safety belts,
parking brake, and other functions of your vehicle
operate through the radio/entertainment system.
If that equipment is replaced or additional equipment
is added to your vehicle, the chimes may not
work. Make sure that replacement or additional
equipment is compatible with your vehicle before
installing it. SeeAccessories and Modifications
on page 5-3.
Your vehicle may have a feature called Retained
Accessory Power (RAP). With RAP, the audio system
can be played even after the ignition is turned off.
SeeRetained Accessory Power (RAP) on page 2-21for
more information.
3-67

And, of course, actual stopping distances vary greatly
with the surface of the road, whether it is pavement or
gravel; the condition of the road, whether it is wet, dry, or
icy; tire tread; the condition of the brakes; the weight of
the vehicle; and the amount of brake force applied.
Avoid needless heavy braking. Some people drive
in spurts — heavy acceleration followed by heavy
braking — rather than keeping pace with traffic. This
is a mistake. The brakes might not have time to
cool between hard stops. The brakes will wear out
much faster if you do a lot of heavy braking. If you keep
pace with the traffic and allow realistic following
distances, you will eliminate a lot of unnecessary
braking. That means better braking and longer
brake life.
If your vehicle’s engine ever stops while you are driving,
brake normally but do not pump the brakes. If you do,
the pedal could get harder to push down. If the
engine stops, you will still have some power brake
assist. But you will use it when you brake. Once the
power assist is used up, it can take longer to stop and
the brake pedal will be harder to push.
Adding non-dealer/non-retailer accessories can affect
your vehicle’s performance. SeeAccessories and
Modifications on page 5-3.Antilock Brake System (ABS)
Your vehicle has the Antilock Brake System (ABS), an
advanced electronic braking system that will help
prevent a braking skid.
When you start the engine and begin to drive away,
ABS will check itself. You might hear a momentary
motor or clicking noise while this test is going on. This
is normal.
If there is a problem with
the ABS, this warning light
will stay on. SeeAntilock
Brake System Warning
Light on page 3-35.
Let us say the road is wet and you are driving safely.
Suddenly, an animal jumps out in front of you. You slam
on the brakes and continue braking. Here is what
happens with ABS:
A computer senses that wheels are slowing down. If
one of the wheels is about to stop rolling, the computer
will separately work the brakes at each front wheel
and at both rear wheels.
4-4

Pressing and holding the
StabiliTrak®button located
on the instrument panel
for more than five seconds
can turn off StabiliTrak
®
and part of the traction
control system.
For more information, seeStabiliTrak
®Indicator Light on
page 3-36.
For your safety, the system can only be disabled when
the vehicle speed is less than 20 mph (32 km/h).
You will hear three chimes and the StabiliTrak
®not
ready light will come on.
To turn on the StabiliTrak
®system, press the StabiliTrak®
button again. StabiliTrak®will automatically turn back on
when the vehicle speed exceeds 20 mph (32 km/h). You
will hear one chime and the StabiliTrak
®not ready light
will turn off.
When the StabiliTrak
®system has been turned off you
may still hear system noises as a result of the
brake-traction control coming on.It is recommended to leave the system on for normal
driving conditions, but it may be necessary to turn
the system off if your vehicle is stuck in sand, mud, ice
or snow, and you want to “rock” your vehicle to
attempt to free it. SeeIf Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow on page 4-19.
StabiliTrak®System Operation
The StabiliTrak®system is normally on, except when
the system is initializing or has been disabled with
the StabiliTrak
®button. The StabiliTrak®system will
automatically activate to assist the driver in maintaining
vehicle directional control in most driving conditions.
When activated, the StabiliTrak
®system may reduce
engine power to the wheels and apply braking to
individual wheels as necessary to assist the driver with
vehicle directional control. If your vehicle is in cruise
control when the system activates, the StabiliTrak
®
indicator light on the instrument panel will flash, and the
cruise control will automatically disengage. When the
StabiliTrak
®system is no longer active, you may
re-engage the cruise control. SeeCruise Control on
page 3-11.
The StabiliTrak
®system may also turn off automatically if
it determines that a problem exists with the system. If the
problem does not clear itself after restarting the vehicle,
you should see your dealer/retailer for service.
4-6

Traction Control Operation
The traction control system is part of the StabiliTrak®
system. Traction control limits wheel spin by reducing
engine power to the wheels (engine speed
management) and by applying brakes to each individual
wheel (brake-traction control) as necessary.
If the brake-traction control system activates constantly
or if the brakes have heated up due to high speed
braking, the brake-traction control will be automatically
disabled. The system will come back on after the
brakes have cooled. This can take up to two minutes or
longer depending on brake usage.
The traction control system may activate on dry or
rough roads or under conditions such as heavy
acceleration while turning or abrupt upshifts/downshifts
of the transmission. When this happens you may
notice a reduction in acceleration, or may hear a noise
or vibration. This is normal.
Adding non-dealer/non-retailer accessories can affect
your vehicle’s performance. SeeAccessories and
Modifications on page 5-3for more information.
All-Wheel Drive (AWD) System
If your vehicle has all-wheel drive, your engine’s driving
power is sent to all four wheels for extra traction
when needed.
This is like four-wheel drive, but there is no separate
lever or switch to engage or disengage the front axle.
It is fully automatic, and adjusts itself as needed for road
conditions.
You may experience a brief vehicle vibration upon
acceleration when driving in slippery conditions. This is
normal and is an indication that the all-wheel drive
system is functioning properly.
Steering
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
4-7

Before Leaving on a Long Trip
To prepare your vehicle for a long trip, consider having
it serviced by your dealer/retailer before departing.
Things to check on your own include:
•Windshield Washer Fluid:Reservoir full? Windows
clean — inside and outside?
•Wiper Blades:In good shape?
•Fuel, Engine Oil, Other Fluids:All levels checked?
•Lamps:Do they all work and are lenses clean?
•Tires:Are treads good? Are tires inflated to
recommended pressure?
•Weather and Maps:Safe to travel? Have
up-to-date maps?
Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, find a
safe place to park your vehicle and rest.
Other driving tips include:
•Keep the vehicle well ventilated.
•Keep interior temperature cool.
•Keep your eyes moving — scan the road ahead
and to the sides.
•Check the rearview mirror and vehicle
instruments often.
4-14