ignition CHEVROLET EXPRESS CARGO VAN 2008 1.G Workshop Manual

Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on flat or rolling terrain. Tips for driving
in these conditions include:
•Keep your vehicle serviced and in good shape.
•Check all fluid levels and brakes, tires, cooling
system, and transmission.
•Going down steep or long hills, shift to a
lower gear.
{CAUTION:
If you do not shift down, the brakes could get
so hot that they would not work well. You
would then have poor braking or even none
going down a hill. You could crash. Shift down
to let the engine assist the brakes on a steep
downhill slope.
{CAUTION:
Coasting downhill in NEUTRAL (N) or with the
ignition off is dangerous. The brakes will have
to do all the work of slowing down and they
could get so hot that they would not work well.
You would then have poor braking or even
none going down a hill. You could crash.
Always have the engine running and your
vehicle in gear when you go downhill.
•Stay in your own lane. Do not swing wide or cut
across the center of the road. Drive at speeds
that let you stay in your own lane.
•Top of hills: Be alert — something could be in your
lane (stalled car, accident).
•Pay attention to special road signs (falling rocks
area, winding roads, long grades, passing or
no-passing zones) and take appropriate action.
4-15

All-Wheel-Drive Vehicles
Your vehicle was not designed to be towed with all
four wheels on the ground. To properly tow these
vehicles, they should be placed on a platform trailer with
all four wheels off the ground.
Notice:Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two of
its wheels on the ground, will damage drivetrain
components. Do not tow an all-wheel-drive vehicle if
any of its wheels will be on the ground.
Dolly Towing
Rear Towing (Rear Wheels Off the Ground)
Two-Wheel-Drive Vehicles
Use the following procedure to tow your vehicle from
the rear:
1. Drive the vehicle onto the dolly.
2. Firmly set the parking brake. SeeParking Brake on
page 2-28for more information.
3. Put the automatic transmission in PARK (P).4. Follow the dolly manufacturer’s instructions to attach
and secure the vehicle being towed to the dolly and
then the loaded dolly to the tow vehicle. Make sure
the wheels are straight before towing.
Use an adequate clamping device to ensure that
the front wheels are locked into the straight position.
5. Release the parking brake only after the vehicle
being towed is firmly attached to the tow vehicle.
6. Turn the ignition to LOCK/OFF.
If the tow vehicle will not be started or driven for
six weeks or more, remove the battery cable
from the negative terminal (post) of the battery to
prevent your battery from draining while towing.
All-Wheel-Drive Vehicles
Your vehicle was not designed to be towed with two
wheels on the ground. To properly tow these vehicles,
they should be placed on a platform trailer with all
four wheels off the ground.
Notice:Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two of
its wheels on the ground, will damage drivetrain
components. Do not tow an all-wheel-drive vehicle if
any of its wheels will be on the ground.
4-27

How to Reset the Engine Oil Life
System
The Engine Oil Life System calculates when to change
the engine oil and filter based on vehicle use.
Whenever the oil is changed, reset the system so it can
calculate when the next oil change is required. If a
situation occurs where you change the oil prior
to a CHANGE ENGINE OIL SOON message being
turned on, reset the system.
To reset the CHANGE ENGINE OIL SOON message:
1. Turn the ignition key to ON/RUN with the engine off.
2. Fully press and release the accelerator pedal
slowly three times within five seconds.
3. Turn the key to LOCK/OFF.
If the message comes back on when you start your
vehicle, the engine oil life system has not reset. Repeat
the procedure. If it still does not reset, see your
dealer/retailer for service.
What to Do with Used Oil
Used engine oil contains certain elements that can be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it
in the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by
taking it to a place that collects used oil. If you have a
problem properly disposing of used oil, ask your
dealer/retailer, a service station, or a local recycling
center for help.
5-19

Jump Starting
If your vehicle’s battery has run down, you may want to
use another vehicle and some jumper cables to start your
vehicle. Be sure to use the following steps to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
They contain acid that can burn you.
They contain gas that can explode
or ignite.
They contain enough electricity to
burn you.
If you do not follow these steps exactly, some
or all of these things can hurt you.
Notice:Ignoring these steps could result in costly
damage to your vehicle that would not be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
will not work, and it could damage your vehicle.1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL before setting the parking brake.
Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed. This
will avoid sparks and help save both batteries. And
it could save the radio!
5-41

Federal Communications Commission
(FCC) and Industry and Science
Canada
The Tire Pressure Monitor System (TPMS) operates on
a radio frequency and complies with Part 15 of the
FCC Rules. Operation is subject to the following
two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation.
The Tire Pressure Monitor System (TPMS) operates on
a radio frequency and complies with RSS-210 of
Industry and Science Canada. Operation is subject to
the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Tire Pressure Monitor Operation
The Tire Pressure Monitor System (TPMS), if your
vehicle has this feature, is designed to warn the driver
when a low tire pressure condition exists. TPMS sensors
are mounted onto each tire and wheel assembly,
excluding the spare tire and wheel assembly. The TPMS
sensors monitor the air pressure in the vehicle’s tires
and transmits the tire pressure readings to a receiver
located in the vehicle.
When a low tire pressure
condition is detected, the
TPMS will illuminate the
low tire pressure warning
symbol located on the
instrument panel cluster.
At the same time a message to check the pressure
in a specific tire appears on the Driver Information
Center (DIC) display. The low tire pressure warning light
and the DIC warning message come on at each
ignition cycle until the tires are inflated to the correct
inflation pressure. If your vehicle has DIC buttons,
tire pressure levels can be viewed by the driver.
5-67

For additional information and details about the DIC
operation and displays seeDIC Operation and Displays
on page 3-45andDIC Warnings and Messages on
page 3-52.
The low tire pressure warning light may come on in cool
weather when the vehicle is first started, and then
turn off as you start to drive. This could be an early
indicator that the air pressure in the tire(s) are getting
low and need to be inflated to the proper pressure.
A Tire and Loading Information label, attached to your
vehicle, shows the size of your vehicle’s original
equipment tires and the correct inflation pressure for your
vehicle’s tires when they are cold. SeeLoading Your
Vehicle on page 4-20, for an example of the Tire and
Loading Information label and its location on your vehicle.
Also seeInflation - Tire Pressure on page 5-64.
Your vehicle’s TPMS can warn you about a low tire
pressure condition but it does not replace normal
tire maintenance. SeeTire Inspection and Rotation on
page 5-71andTires on page 5-56.
Notice:Liquid tire sealants could damage the Tire
Pressure Monitor System (TPMS) sensors. Sensor
damage caused by using a tire sealant is not
covered by your warranty. Do not use liquid tire
sealants.TPMS Malfunction Light and Message
The TPMS will not function properly if one or more of the
TPMS sensors are missing or inoperable. When the
system detects a malfunction, the low tire warning light
flashes for about one minute and then stays on for
the remainder of the ignition cycle. A DIC warning
message is also displayed. The low tire warning light
and DIC warning message come on at each ignition
cycle until the problem is corrected. Some of the
conditions that can cause the malfunction light and DIC
message to come on are:
•One of the road tires has been replaced with the
spare tire. The spare tire does not have a TPMS
sensor. The TPMS malfunction light and DIC
message should go off once you re-install the road
tire containing the TPMS sensor.
•The TPMS sensor matching process was started
but not completed or not completed successfully
after rotating the vehicle’s tires. The DIC message
and TPMS malfunction light should go off once
the TPMS sensor matching process is performed
successfully. See “TPMS Sensor Matching Process”
later in this section.
5-68

The TPMS sensor matching process is outlined below:
1. Set the parking brake.
2. Turn the ignition switch to ON/RUN with the
engine off.
3. Press the Remote Keyless Entry (RKE) transmitter’s
LOCK and UNLOCK buttons at the same time for
approximately five seconds. The horn sounds twice
to signal the receiver is in relearn mode and
TIRE LEARNING ACTIVE message displays on the
DIC screen.
If your vehicle does not have RKE, press the Driver
Information Center (DIC) vehicle information
button until the PRESS
VTO RELEARN TIRE
POSITIONS message displays. The horn sounds
twice to signal the receiver is in relearn mode
and TIRE LEARNING ACTIVE message displays on
the DIC screen.
If your vehicle does not have RKE or DIC buttons,
press the trip odometer reset stem located on
the instrument panel cluster until the PRESS
VTO
RELEARN TIRE POSITIONS message displays.
The horn sounds twice to signal the receiver
is in relearn mode and TIRE LEARNING ACTIVE
message displays on the DIC screen.
4. Start with the driver side front tire.5. Remove the valve cap from the valve cap stem.
Activate the TPMS sensor by increasing or
decreasing the tire’s air pressure for five seconds,
or until a horn chirp sounds. The horn chirp,
which may take up to 30 seconds to sound,
confirms that the sensor identification code has
been matched to this tire and wheel position.
6. Proceed to the passenger side front tire, and repeat
the procedure in Step 5.
7. Proceed to the passenger side rear tire, and repeat
the procedure in Step 5.
8. Proceed to the driver side rear tire, and repeat the
procedure in Step 5. The horn sounds two times to
indicate the sensor identification code has been
matched to the driver side rear tire, and that
the TPMS sensor matching process is no longer
active. The TIRE LEARNING ACTIVE message on
the DIC display screen goes off.
9. Turn the ignition switch to LOCK/OFF.
10. Set all four tires to the recommended air pressure
level as indicated on the Tire and Loading
Information label.
11. Put the valve caps back on the valve stems.
5-70

Fuse Usage
3Ignition Switch, Theft Deterrent
System Module (PK3)
4 Upfitter Courtesy Lamps
5 Climate Control 1 (HVAC)
6 Empty
7 Instrument Panel Cluster
8 Audio System, Chime
9 Auxiliary Park Lamp
10 Auxiliary Trailer Back-up Lamps
11Remote Function Actuator, Tire
Pressure Monitor (TPM)
12 Climate Control (HVAC) Controls
13 Trailer Park Lamps
14 Front Park Lamps
15 Taillamps, Back-up Lamps
16 Empty
17 Steering Wheel Sensor
18 Outside Rearview Mirror Switch
19 Empty
20 EmptyFuse Usage
21 Rear Defogger
22 Outside Rearview Mirror Heater
23 Empty
24 Empty
25 Cargo Door Unlock
26 Rear Door Lock
27 Front Door Lock
28 Rear Passenger Door Unlock
29 Upfitter Park Lamps
30 Front Passenger Door Unlock
31 Driver Door Unlock
32Airbag System, Automatic Occupant
Sensing (AOS) System
33 Right Rear Park Lamp
34 Left Rear Park Lamp
35 Upfitter Auxiliary 2 (J-Case)
36 Upfitter Auxiliary 1 (J-Case)
37 Rear Blower (J-Case)
38 Empty (J-Case)
5-111

Fuse Usage
9 Right Low-Beam Headlamp
10 Daytime Running Lamps 2 (DRL)
11Fuel System Control Module
Ignition (Gas)
12 Daytime Running Lamps 1 (DRL)
13 Auxiliary Stoplamp
14Fuel Operated Heater Module
(Diesel)
15Fuel System Control Module
Battery (Gas)
16 Left Stoplamp, Trailer Turn Signal
17 Canister Vent Solenoid (Gas)
18 Empty
19 Empty
20 Body Control Module 1
21 Special Equipment Option (SEO)
22 Body Control Module 4
23 Body Control Module 6
24 Empty
25 Body Control Module 7
26 Body Control Module 3
27 Body Control Module 5Fuse Usage
28 Empty
29 Empty
30 Instrument Panel Cluster
31 Empty
32 Brake Switch
33 Auxiliary Power Outlet
34 Airbag
35 Trailer Wiring
36 Steering Wheel Sensor (Gas)
37 Body Control Module 2
38Cigarette Lighter, Data Link
Controller
39 Windshield Wiper
40 Empty
41 Windshield Washer
42 Empty
43 Horn
44Transmission Control Module
Battery
45 Empty
46 Oxygen Sensor 1 (Gas)
5-114

Fuse Usage
47Transmission Control Module
Ignition
48 Engine Control Module Ignition
49 Mass Airflow Sensor, Canister Vent
50 Engine Control Module, Powertrain
51 Transmission
52 Even Ignition Injectors (Gas)
53 Glow Plug Module (Diesel)
54 Engine Control Module Battery
55 Odd Ignition Injectors (Gas)
56 Oxygen Sensor 2 (Gas)
57 Air Conditioning Compressor
58 Fan Clutch (Diesel)
59 V6 Fuel Injectors (Gas)
60Antilock Brake System Module
(J-Case)
61Antilock Brake System Motor
(J-Case)
62 Trailer Wiring (J-Case)
63 EmptyFuse Usage
64 Starter Solenoid (J-Case)
65Engine Control Module (ECM),
Powertrain (Diesel) (J-Case)
66 Front Blower (J-Case)
67 Empty
77 Body BEC (Mega Fuse)
Relays Usage
68 Empty
69 Run, Crank (High Current Micro)
70Windshield Wiper High
(High Current Micro)
71Windshield Wiper
(High Current Micro)
72 Fuel Pump (Mini Micro)
73 Crank (High Current Micro)
74Air Conditioning Compressor
(Mini Micro)
75 Fan Clutch (Diesel) (Solid State)
76 Powertrain (High Current Micro)
5-115