maintenance CHEVROLET EXPRESS CARGO VAN 2009 1.G Service Manual

Maintenance Record (cont’d)
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-20

Online Owner Center
(United States only)
The Owner Center is a resource for your GM ownership
needs. Specific vehicle information can be found in
one place.
The Online Owner Center allows you to:
•Get e-mail service reminders.
•Access information about your specific vehicle,
including tips and videos and an electronic
version of this owner manual.
•Keep track of your vehicle’s service history and
maintenance schedule.
•Find GM dealers/retailers for service nationwide.
•Receive special promotions and privileges only
available to members.
Refer to MyGMLink.com on the web for updated
information and to register your vehicle.
My GM Canada (Canada only)
My GM Canada is a password-protected section of
gmcanada.com where you can save information on GM
vehicles, get personalized offers, and use handy
tools and forms with greater ease.
Here are a few of the valuable tools and services you
will have access to:
•My Showroom: Find and save information on
vehicles and current offers in your area.
•My Dealers/Retailers: Save details such as address
and phone number for each of your preferred GM
Dealers or Retailers.
•My Driveway: Receive service reminders and
helpful advice on owning and maintaining your
vehicle.
•My Preferences: Manage your profile, subscribe to
E-News and use tools and forms with greater ease.
To sign up to My GM Canada, visit the My GM Canada
section within gmcanada.com.
7-5

Owner Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner manual includes the
Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00 (U.S.) plus processing fee
Without Portfolio: Owner Manual only.
RETAIL SELL PRICE: $25.00 (U.S.) plus processing fee
Current and Past Model Order Forms
Technical Service Bulletins and Manuals are available
for current and past model GM vehicles. To request
an order form, specify year and model name of
the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc.
on the World Wide Web at: helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-17

A
Accessories and Modifications............................ 5-3
Accessory Power Outlets.................................3-18
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-76
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment...........................5-105
Air Cleaner/Filter, Engine.................................5-20
Air Conditioning..............................................3-19
Airbag
Off Light.....................................................3-28
Passenger Status Indicator...........................3-29
Readiness Light..........................................3-27
Airbag System................................................1-58
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-76
Airbag Off Switch........................................1-67
How Does an Airbag Restrain?......................1-65
Passenger Sensing System...........................1-70
Servicing Your Airbag-Equipped Vehicle..........1-76
What Makes an Airbag Inflate?......................1-64
What Will You See After an Airbag Inflates?........1-65
When Should an Airbag Inflate?....................1-63
Where Are the Airbags?...............................1-60
All-Wheel-Drive (AWD) System...................4-8, 5-44
Antenna, Fixed Mast.......................................3-84
Antilock Brake System (ABS)............................. 4-4
Antilock Brake, System Warning Light................3-32Appearance Care
Aluminum Wheels......................................5-102
Care of Safety Belts...................................5-100
Chemical Paint Spotting..............................5-103
Cleaning Exterior Lamps/Lenses..................5-101
Fabric/Carpet..............................................5-98
Finish Care...............................................5-101
Finish Damage..........................................5-103
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-99
Interior Cleaning..........................................5-97
Sheet Metal Damage..................................5-103
Tires........................................................5-103
Underbody Maintenance.............................5-103
Washing Your Vehicle.................................5-100
Weatherstrips............................................5-100
Windshield and Wiper Blades......................5-102
Appointments, Scheduling Service.....................7-10
Ashtray.........................................................3-18
Audio System.................................................3-63
Audio Steering Wheel Controls......................3-83
Fixed Mast Antenna.....................................3-84
Radio Reception..........................................3-84
Setting the Clock.........................................3-64
Theft-Deterrent Feature................................3-82
Audio System(s).............................................3-67
Automatic Door Lock......................................... 2-8
Automatic Door Unlock...................................... 2-8
1

Child Restraints (cont.)
Securing a Child Restraint in the Right
Front Seat Position...........................1-50, 1-54
Where to Put the Restraint...........................1-39
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels......................................5-102
Exterior Lamps/Lenses................................5-101
Fabric/Carpet..............................................5-98
Finish Care...............................................5-101
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-99
Interior.......................................................5-97
Tires........................................................5-103
Underbody Maintenance.............................5-103
Washing Your Vehicle.................................5-100
Weatherstrips............................................5-100
Windshield and Wiper Blades......................5-102
Climate Control System...................................3-19
Outlet Adjustment........................................3-21
Rear Air Conditioning and Heating System......3-22
Rear Heating System...................................3-21
Clock, Setting.................................................3-64
Collision Damage Repair..................................7-12
Compass.......................................................3-46
Control of a Vehicle.......................................... 4-3
Coolant
Engine.......................................................5-25
Engine Temperature Gage............................3-33Cooling System..............................................5-24
Cruise Control.................................................. 3-9
Cruise Control Light........................................3-39
Customer Assistance Information
Courtesy Transportation................................7-10
Customer Assistance for Text
Telephone (TTY) Users............................... 7-6
Customer Assistance Offices........................... 7-6
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-7
Reporting Safety Defects to General Motors.......7-16
Reporting Safety Defects to the
Canadian Government..............................7-15
Reporting Safety Defects to the
United States Government.........................7-15
Roadside Assistance Program......................... 7-7
Service Publications Ordering Information........7-16
D
Daytime Running Lamp...................................3-14
Defensive Driving............................................. 4-2
Delayed Locking............................................... 2-7
DIC Compass.................................................3-46
Disc, MP3......................................................3-77
Doing Your Own Service Work........................... 5-4
Dome Lamp Override......................................3-16
Dome Lamps .................................................3-16
3

Light (cont.)
Brake System Warning.................................3-31
Charging System.........................................3-30
Cruise Control.............................................3-39
Highbeam On.............................................3-39
Oil Pressure...............................................3-38
Passenger Airbag Status Indicator..................3-29
Safety Belt Reminders..................................3-26
Security.....................................................3-39
StabiliTrak
®Indicator....................................3-33
Tire Pressure..............................................3-34
Tow/Haul Mode ...........................................3-40
Lighting
Entry/Exit...................................................3-16
Lights
Exterior Lamps............................................3-12
Flash-to-Pass............................................... 3-8
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-14
Loading Your Vehicle.......................................4-19
Locking Rear Axle............................................ 4-8
Lockout Protection............................................ 2-9
Locks
Automatic Door Lock..................................... 2-8
Automatic Door Unlock.................................. 2-8
Cargo Door Relocking.................................... 2-7
Delayed Locking........................................... 2-7
Door ........................................................... 2-6
Lockout Protection......................................... 2-9Locks (cont.)
Power Door .................................................. 2-6
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-8
Loss of Control...............................................4-11
Lower Anchors and Tethers for Children.............1-41M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill.........................................6-10
At Least Once a Month................................6-11
At Least Once a Year..................................6-11
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km)......................6-10
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-8
Maintenance Record....................................6-17
Maintenance Replacement Parts....................6-15
Maintenance Requirements............................. 6-2
Owner Checks and Services.........................6-10
Recommended Fluids and Lubricants.............6-13
Scheduled Maintenance................................. 6-4
Using.......................................................... 6-3
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Lamp...............................3-34
Manual Seats................................................... 1-2
Manual Windows............................................2-14
7

Perchlorate Materials Requirements, California...... 5-4
Power
Door Locks.................................................. 2-6
Retained Accessory.....................................2-20
Seat ............................................................ 1-3
Steering Fluid.............................................5-34
Windows....................................................2-14
Privacy..........................................................7-18
Event Data Recorders..................................7-18
Navigation System.......................................7-19
OnStar.......................................................7-19
Radio Frequency Identification.......................7-19
Programmable Automatic Door Locks.................. 2-7
R
Radiator Pressure Cap....................................5-31
Radio Frequency Identification (RFID), Privacy......7-19
Radio(s)........................................................3-67
Radios
Reception...................................................3-84
Setting the Clock.........................................3-64
Theft-Deterrent............................................3-82
Reading Lamps..............................................3-16
Rear Air Conditioning and Heating System.........3-22
Rear Axle......................................................5-45
Locking........................................................ 4-8
Rear Door Security Locks.................................. 2-8Rear Doors....................................................2-12
Rear Heating System......................................3-21
Rear Seat Operation......................................... 1-6
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-3
Recommended Fluids and Lubricants.................6-13
Recreational Vehicle Towing.............................4-25
Remote Keyless Entry (RKE) System.................. 2-3
Remote Keyless Entry (RKE) System, Operation..... 2-4
Removing the Flat Tire and Installing the
Spare Tire..................................................5-84
Removing the Spare Tire and Tools...................5-81
Replacement Bulbs.........................................5-52
Replacement Parts, Maintenance......................6-15
Reporting Safety Defects
Canadian Government..................................7-15
General Motors...........................................7-16
United States Government............................7-15
Restraint System Check
Checking the Restraint Systems....................1-78
Replacing Restraint System Parts After
a Crash..................................................1-79
Retained Accessory Power...............................2-20
Roadside
Assistance Program....................................... 7-7
Rocking Your Vehicle to Get it Out....................4-19
Routing, Engine Drive Belt...............................6-16
Running the Vehicle While Parked.....................2-31
9

S
Safety Belt Reminders.....................................3-26
Safety Belts
Care of ....................................................5-100
How to Wear Safety Belts Properly................1-15
Lap-Shoulder Belt........................................1-24
Safety Belt Extender....................................1-30
Safety Belt Use During Pregnancy.................1-29
Safety Belts Are for Everyone.......................1-10
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Power Seat.................................................. 1-3
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-3
Secondary Latch System.................................5-92
Securing a Child Restraint
Rear Seat Position......................................1-48
Right Front Seat Position......................1-50, 1-54
Security Light.................................................3-39
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of the
Vehicle..................................................... 5-5
California Perchlorate Materials
Requirements............................................ 5-4
California Proposition 65 Warning.................... 5-4Service (cont.)
Doing Your Own Work................................... 5-4
Engine Soon Lamp......................................3-34
Publications Ordering Information...................7-16
Service, Scheduling Appointments.....................7-10
Servicing Your Airbag-Equipped Vehicle..............1-76
Setting the Clock............................................3-64
Sheet Metal Damage.....................................5-103
Shifting Into Park............................................2-27
Shifting Out of Park........................................2-29
Signals, Turn and Lane-Change.......................... 3-7
Sliding Side Door............................................. 2-9
Spare Tire.....................................................5-96
Installing....................................................5-84
Removing...................................................5-81
Storing.......................................................5-95
Specifications, Capacities
...............................5-111
Speedometer..................................................3-25
StabiliTrak
®Indicator Light...............................3-33
StabiliTrak®System.......................................... 4-5
Starting the Engine.........................................2-20
Steering.......................................................... 4-8
Steering Wheel Controls, Audio.........................3-83
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-34
Stuck in Sand, Mud, Ice, or Snow.....................4-18
Sun Visors.....................................................2-16
Swing-Out Side Door, 60/40.............................2-10
Swing-Out Windows........................................2-15
10