brakes CHEVROLET EXPRESS CARGO VAN 2017 1.G Owner's Manual

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
198 Driving and Operating
.Atrailerisattachedtothevehicle, or a bicycle or an objecthanging out of the rear doorduring the current or last drivecycle. RPA will return to normaloperation after it is determinedthe object is removed. Thiscould take a few drive cycles.
.Atowbarisattachedtothevehicle.
Other conditions may affect systemperformance, such as vibrationsfrom a jackhammer or thecompression of air brakes on a verylarge truck.
Fuel
For diesel engine vehicles, see“Fuel for Diesel Engines”in theDuramax diesel supplement.
GM recommends the use of TOPTIER Detergent Gasoline to keepthe engine cleaner and reduceengine deposits. Seewww.toptiergas.com for a list of TOPTIER Detergent Gasoline marketersand applicable countries.
If the vehicle has a yellow fuel capor a yellow sticker on the fuel door,E85 or FlexFuel can be used. SeeE85 or FlexFuel0199.
Use regular unleaded gasolinemeeting ASTM specification D4814with a posted octane rating of 87 orhigher. Do not use gasoline with aposted octane rating of less than 87,as this may cause engine knock andwill lower fuel economy.
Prohibited Fuels
Caution
Do not use fuels with any of the
following conditions; doing so
may damage the vehicle and void
its warranty:
.For vehicles which are notFlexFuel, fuel labeledgreater than 15% ethanol byvolume, such as mid-levelethanol blends (16–50%ethanol), E85, or FlexFuel.
.Fuel with any amount ofmethanol, methylal, andaniline. These fuels cancorrode metal fuel systemparts or damage plastic andrubber parts.
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Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
Driving and Operating 203
.The trailer must be equippedwith brakes adequate for theintended use. A loaded trailerweighing more than 680 kg(1,500 lb) must be equipped withits own brake system, withbrakes working on all axles.Trailer braking equipmentconforming to CanadianStandards Association (CSA)requirement CAN3-D313, or itsequivalent, is recommended.
.Do not tow a trailer during thefirst 800 km (500 mi) to preventdamage to the engine, axle,or other parts.
.Then during the first 800 km(500 mi) of trailer towing, do notdrive over 80 km/h (50 mph) anddo not make starts at full throttle.
.Vehicles can tow in D (Drive).The Tow/Haul Mode may beused if the transmission shiftstoo often. SeeTo w / H a u lMode0187.
.Turn off Park Assist whentowing.
{Warning
When towing a trailer, exhaust
gases may collect at the rear of
the vehicle and enter if the
liftgate, trunk/hatch, or rear-most
window is open.
When towing a trailer:
.Do not drive with theliftgate, trunk/hatch,or rear-most window open.
.Fully open the air outlets onor under the instrumentpanel.
.Also adjust the climatecontrol system to a settingthat brings in only outsideair. See“Climate ControlSystems”in the Index.
For more information about
carbon monoxide, seeEngine
Exhaust0182.
To w i n g a t r a i l e r r e q u i r e s a c e r t a i namount of experience. Thecombination you are driving islonger and not as responsive as the
vehicle itself. Get acquainted withthe handling and braking of the rigbefore setting out for the open road.
The structure, tires, and brakes ofthe trailer must be rated to carry theload. Inadequate trailer equipmentcan cause the combination tooperate in an unexpected or unsafemanner.
Before starting, check all trailer hitchparts and attachments, safetychains, electrical connectors, lamps,tires, and mirrors. Get familiar withthe handling and braking of the rig.If the trailer has electric brakes, startthe combination moving and thenapply the trailer brake controller byhand to be sure the brakes work.
During the trip, check occasionallyto be sure that the load is secureand the lamps and any trailerbrakes still work.
Following Distance
Stay at least twice as far behind thevehicle ahead as you would whendriving the vehicle without a trailer.This can help to avoid heavybraking and sudden turns.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
204 Driving and Operating
Passing
More passing distance is neededwhen towing a trailer. Thecombination will not accelerate asquickly and is longer so it isnecessary to go much fartherbeyond the passed vehicle beforereturning to the lane.
Backing Up
Hold the bottom of the steeringwheel with one hand. To move thetrailer to the left, move that hand tothe left. To move the trailer to theright, move your hand to the right.Always back up slowly and,if possible, have someoneguide you.
Making Turns
Caution
Making very sharp turns while
trailering could cause the trailer to
come in contact with the vehicle.
The vehicle could be damaged.
Avoid making very sharp turns
while trailering.
When turning with a trailer, makewider turns than normal. Do this sothe trailer will not strike softshoulders, curbs, road signs, trees,or other objects. Avoid jerky orsudden maneuvers. Signal well inadvance.
If the trailer turn signal bulbs burnout, the arrows on the instrumentcluster will still flash for turns. It isimportant to check occasionally tobe sure the trailer bulbs are stillworking.
Driving on Grades
Reduce speed and shift to a lowergearbeforestarting down a long orsteep downgrade. If thetransmission is not shifted down, thebrakes might get hot and no longerwork well.
Vehicles can tow in D (Drive). Shiftthe transmission to a lower gear ifthe transmission shifts too oftenunder heavy loads and/or hillyconditions.
The Tow/Haul Mode may be used ifthe transmission shifts too often.SeeTo w / H a u l M o d e0187.
When towing at high altitude onsteep uphill grades, consider thefollowing: Engine coolant will boil atalowertemperaturethanatnormalaltitudes. If the engine is turned offimmediately after towing at highaltitude on steep uphill grades, thevehicle may show signs similar toengine overheating. To avoid this,let the engine run while parked,preferably on level ground, with thetransmission in P (Park) for a fewminutes before turning the engineoff. If the overheat warning comeson, seeEngine Overheating0230.
Parking on Hills
{Warning
Parking the vehicle on a hill with
the trailer attached can be
dangerous. If something goes
wrong, the rig could start to move.
People can be injured, and both
the vehicle and the trailer can be
damaged. When possible, always
park the rig on a flat surface.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
Driving and Operating 205
If parking the rig on a hill:
1. Press the brake pedal, but donot shift into P (Park) yet. Turnthe wheels into the curb iffacing downhill or into traffic iffacing uphill.
2. Have someone place chocksunder the trailer wheels.
3. When the wheel chocks are inplace, release the regularbrakes until the chocks absorbthe load.
4. Reapply the brake pedal. Thenapply the parking brake andshift into P (Park).
5. Release the brake pedal.
Leaving After Parking on a Hill
1. Apply and hold the brakepedal.
2. Start the engine.
3. Shift into a gear.
4. Release the parking brake.
5. Let up on the brake pedal.
6. Drive slowly until the trailer isclear of the chocks.
7. Stop and have someone pickup and store the chocks.
Maintenance when Trailer
Towing
The vehicle needs service moreoften when pulling a trailer. SeeMaintenance Schedule0297.Things that are especially importantin trailer operation are automatictransmission fluid, engine oil, axlelubricant, belts, cooling system, andbrake system. It is a good idea toinspect these before and duringthe trip.
Check periodically to see that allhitch nuts and bolts are tight.
Trailer Towing
If the vehicle has a diesel engine,see the Duramax dieselsupplement.
{Warning
The driver can lose control when
pulling a trailer if the correct
equipment is not used or the
vehicle is not driven properly. For
example, if the trailer is too heavy
or the trailer brakes are
inadequate for the load, the
vehicle may not stop as expected.
The driver and passengers could
be seriously injured. The vehicle
may also be damaged; the
resulting repairs would not be
covered by the vehicle warranty.
Pull a trailer only if all the steps in
this section have been followed.
Ask your dealer for advice and
information about towing a trailer
with the vehicle.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
210 Driving and Operating
the driver door, or seeVehicle LoadLimits0171.Makesurenottogoover the GVW limit for the vehicle,or the GAWR, including the weightof the trailer tongue. If using aweight distributing hitch, make surenot to go over the rear axle limitbefore applying the weightdistribution spring bars.
Towing Equipment
Hitches
The correct hitch equipment helpsmaintain combination control. Manytrailers can be towed with aweight-carrying hitch which simplyfeatures a coupler latched to thehitch ball, or a tow eye latched to apintle hook. Other trailers mayrequire a weight-distributing hitchthat uses spring bars to distributethe trailer tongue weight among thetwo vehicle and trailer axles. See“Weight of the Trailer Tongue”underTr a i l e r To w i n g0205for rating limitswith various hitch types.
Consider using sway controls withany trailer. Ask a traileringprofessional about sway controls orrefer to the trailer manufacturer'srecommendations and instructions.
Weight-Distributing Hitches
and Weight Carrying Hitches
Aweightdistributinghitchmaybeuseful with some trailers. Use thefollowing guidelines to determine if aweight distributing hitch shouldbe used.
1. Front of Vehicle
2. Body to Ground Distance
When using a weight-distributinghitch, the hitch must be adjusted sothe distance (2) remains the sameboth before and after coupling thetrailer to the tow vehicle.
Safety Chains
Always attach chains between thevehicle and the trailer. Cross thesafety chains under the tongue ofthe trailer to help prevent the tonguefrom contacting the road if itbecomes separated from the hitch.Always leave just enough slack sothe rig can turn. Never allow safetychains to drag on the ground.
Trailer Brakes
Aloadedtrailerthatweighsmorethan 680 kg (1,500 lb) must beequipped with its own brake system,with brakes working on all axles.Trailer braking equipmentconforming to Canadian StandardsAssociation (CSA) requirementCAN3-D313, or its equivalent, isrecommended.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/6/16
Driving and Operating 211
State and local regulations may alsorequire the trailer to have its ownbraking system if loaded above acertain threshold.
Be sure to read and follow theinstructions for the trailer brakes sothey are installed, adjusted, andmaintained properly.
Do not tap into the vehicle'shydraulic brake system.
Trailer Wiring Harness
The optional heavy-duty trailerwiring package includes a wiringharness, with a seven-pin connectorat the rear of the vehicle and afour-wire harness assembly underthe driver side of the instrumentpanel. The four-wire harnessassembly comes without aconnector.
If the vehicle does not have a trailerhitch, the seven-wire harnessassembly with connector is tapedtogether and located in a framepocket at the driver side rear leftcorner of the frame.
If the vehicle has a trailer hitch, theseven-wire harness assembly withconnector is attached to a bracketon the hitch platform. In both cases,the seven-wire harness has aconnector and includes a 30-ampfeed wire.
Use only a round, seven-wireconnector with flat blade terminalsmeeting SAE J2863 specificationsfor proper electrical connectivity.
The seven-wire harness connectorcontains the following trailer circuits:
.Light Green: Back-up Lamps(10A fuse)**
.White: Ground
.Dark Blue: Trailer Brake Signal
.Dark Green: Right Rear Stopand Turn Signal*
.Red/Black Stripe: Battery Feed(30A Fuse)
.Brown: Trailer Park LampSupply Voltage (15A fuse)**
.Ye l l o w : L e f t R e a r S t o p a n d Tu r nSignal *
The four-wire harness (withoutconnector) contains the followingcircuits:
.Black: Ground
.Red/White: Battery Feed
.Dark Blue: Trailer Brake Signal
.Light Blue: CHMSL/StoplampSupply Voltage
*Ifthevehicleisacutawaywithtrailer provisions, a 15 amp fuse willbe shared for both left/stop trailerturn and right/stop trailer turnsignals. However, the cutawaylighting connector will have a10 amp fuse for each signal.
** If the vehicle is a cutaway withtrailer provisions, a 15 amp fuse willbe shared for trailer park lamps andcutaway rear lighting connector parklamps. Also, a 10 amp fuse will beshared for trailer back-up lamps andcutaway rear lighting connectorback-up lamps.
Tow/Haul Mode
This button is on the instrumentpanel, to the right of the steeringwheel.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
214 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . 215California Proposition65 Warning . . . . . . . . . . . . . . . . . 215California PerchlorateMaterials Requirements . . . . . 215Accessories andModifications . . . . . . . . . . . . . . . . 216
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 216Hood . . . . . . . . . . . . . . . . . . . . . . . . . 217Engine CompartmentOverview . . . . . . . . . . . . . . . . . . . . 218Engine Oil . . . . . . . . . . . . . . . . . . . . 219Engine Oil Life System . . . . . . . 221Automatic TransmissionFluid . . . . . . . . . . . . . . . . . . . . . . . . 222Engine Air Cleaner/Filter . . . . . . 225Cooling System . . . . . . . . . . . . . . 226Engine Coolant . . . . . . . . . . . . . . . 227Engine Overheating . . . . . . . . . . 230Engine Fan . . . . . . . . . . . . . . . . . . . 231Power Steering Fluid . . . . . . . . . 232Washer Fluid . . . . . . . . . . . . . . . . . 233Brakes . . . . . . . . . . . . . . . . . . . . . . . 233Brake Fluid . . . . . . . . . . . . . . . . . . . 234
Battery - North America . . . . . . 236Rear Axle . . . . . . . . . . . . . . . . . . . . 236Noise Control System . . . . . . . . 237Starter Switch Check . . . . . . . . . 238Automatic Transmission ShiftLock Control FunctionCheck . . . . . . . . . . . . . . . . . . . . . . . 238Ignition Transmission LockCheck . . . . . . . . . . . . . . . . . . . . . . . 239Park Brake and P (Park)Mechanism Check . . . . . . . . . . 239Wiper Blade Replacement . . . . 239
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . . . 240
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 240Halogen Bulbs . . . . . . . . . . . . . . . . 240Headlamps . . . . . . . . . . . . . . . . . . . 241Front Turn Signal, Sidemarker,and Parking Lamps . . . . . . . . . 242Ta i l l a m p s . . . . . . . . . . . . . . . . . . . . . 2 4 3Center High-MountedStoplamp (CHMSL) . . . . . . . . . 244License Plate Lamp . . . . . . . . . . 244Replacement Bulbs . . . . . . . . . . . 245
Electrical System
Electrical System Overload . . . 245Fuses and Circuit Breakers . . . 246
Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 246Floor Console Fuse Block . . . . 249
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 252All-Season Tires . . . . . . . . . . . . . . 253Winter Tires . . . . . . . . . . . . . . . . . . 253All-Terrain Tires . . . . . . . . . . . . . . . 253Tire Sidewall Labeling . . . . . . . . 254Tire Designations . . . . . . . . . . . . . 256Tire Terminology andDefinitions . . . . . . . . . . . . . . . . . . 257Tire Pressure . . . . . . . . . . . . . . . . . 260Tire Pressure MonitorSystem . . . . . . . . . . . . . . . . . . . . . . 261Tire Pressure MonitorOperation . . . . . . . . . . . . . . . . . . . 262Tire Inspection . . . . . . . . . . . . . . . . 265Tire Rotation . . . . . . . . . . . . . . . . . 265Dual Tire Rotation . . . . . . . . . . . . 266When It Is Time for NewTires . . . . . . . . . . . . . . . . . . . . . . . . 267Buying New Tires . . . . . . . . . . . . . 268Different Size Tires andWheels . . . . . . . . . . . . . . . . . . . . . . 269Uniform Tire QualityGrading . . . . . . . . . . . . . . . . . . . . . 270Wheel Alignment and TireBalance . . . . . . . . . . . . . . . . . . . . . 271Wheel Replacement . . . . . . . . . . 271

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
216 Vehicle Care
Accessories and
Modifications
Adding non-dealer accessories ormaking modifications to the vehiclecan affect vehicle performance andsafety, including such things asairbags, braking, stability, ride andhandling, emissions systems,aerodynamics, durability, andelectronic systems like antilockbrakes, traction control, and stabilitycontrol. These accessories ormodifications could even causemalfunction or damage not coveredby the vehicle warranty.
Damage to suspension componentscaused by modifying vehicle heightoutside of factory settings will not becovered by the vehicle warranty.
Damage to vehicle componentsresulting from modifications or theinstallation or use of non-GMcertified parts, including controlmodule or software modifications, isnot covered under the terms of thevehicle warranty and may affectremaining warranty coverage foraffected parts.
GM Accessories are designed tocomplement and function with othersystems on the vehicle. See yourdealer to accessorize the vehicleusing genuine GM Accessoriesinstalled by a dealer technician.
Also, seeAdding Equipment to theAirbag-Equipped Vehicle065.
Vehicle Checks
Doing Your Own
Service Work
{Warning
It can be dangerous to work on
your vehicle if you do not have
the proper knowledge, service
manual, tools, or parts. Always
follow owner manual procedures
and consult the service manual
for your vehicle before doing any
service work.
If doing some of your own servicework, use the proper servicemanual. It tells you much moreabout how to service the vehiclethan this manual can. To order theproper service manual, seeServicePublications OrderingInformation0321.
This vehicle has an airbag system.Before attempting to do your ownservice work, seeServicing theAirbag-Equipped Vehicle065.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
Vehicle Care 233
Washer Fluid
What to Use
When the vehicle needs windshieldwasher fluid, be sure to read themanufacturer's instructions beforeuse. If operating the vehicle in anarea where the temperature may fallbelow freezing, use a fluid that hassufficient protection againstfreezing.
Adding Washer Fluid
Open the cap with the washersymbol on it. Add washer fluid untilthe tank is full. SeeEngineCompartment Overview0218forreservoir location.
Caution
.Do not use washer fluid thatcontains any type of waterrepellent coating. This cancause the wiper blades tochatter or skip.
.Do not use engine coolant(antifreeze) in thewindshield washer. It candamage the windshieldwasher system and paint.
.Do not mix water withready-to-use washer fluid.Water can cause thesolution to freeze anddamage the washer fluidtank and other parts of thewasher system.
.When using concentratedwasher fluid, follow themanufacturer instructions foradding water.
.Fill the washer fluid tankonly three-quarters full whenit is very cold. This allowsfor fluid expansion if
(Continued)
Caution (Continued)
freezing occurs, which coulddamage the tank if it iscompletely full.
Brakes
Disc brake pads have built-in wearindicators that make a high-pitchedwarning sound when the brake padsare worn and new pads are needed.The sound can come and go or canbe heard all the time when thevehicle is moving, except whenapplying the brake pedal firmly.
{Warning
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
acrash.Whenthebrakewear
warning sound is heard, have the
vehicle serviced.

Chevrolet Express Owner Manual (GMNA-Localizing-U.S./Canada/Mexico-9967827) - 2017 - crc - 5/2/16
234 Vehicle Care
Caution
Continuing to drive with worn-out
brake pads could result in costly
brake repair.
Some driving conditions or climatescan cause a brake squeal when thebrakes are first applied or lightlyapplied. This does not meansomething is wrong with the brakes.
Properly torqued wheel nuts arenecessary to help prevent brakepulsation. When tires are rotated,inspect brake pads for wear andevenly tighten wheel nuts in theproper sequence to torquespecifications. SeeCapacities andSpecifications0309.
Brake pads should be replaced ascomplete sets.
Brake Pedal Travel
See your dealer if the brake pedaldoes not return to normal height,or if there is a rapid increase inpedal travel. This could be a signthat brake service may be required.
Replacing Brake System Parts
Always replace brake system partswith new, approved replacementparts. If this is not done, the brakesmay not work properly. The brakingperformance expected can changein many other ways if the wrongreplacement brake parts areinstalled or if parts are improperlyinstalled.
Brake Fluid
The brake master cylinder reservoiris filled with DOT 3 brake fluid. SeeEngine Compartment Overview0218for the location of thereservoir.
There are only two reasons why thebrake fluid level in the reservoir maygo down:
.Normal brake lining wear. Whennew linings are installed, thefluid level goes back up.
.Afluidleakinthebrakehydraulic system. Have thebrake hydraulic system fixed.With a leak, the brakes will notwork well.
Always clean the brake fluidreservoir cap and the area aroundthe cap before removing it.
Do not top off the brake fluid.Adding fluid does not correct a leak.If fluid is added when the linings areworn, there will be too much fluidwhen new brake linings areinstalled. Add or remove fluid, asnecessary, only when work is doneon the brake hydraulic system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
(Continued)