clock CHEVROLET EXPRESS PASSANGER 2005 1.G User Guide

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 5-51.
For any bulb changing procedure not listed in this
section, contact your dealer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
Headlamps
To remove the headlamp assembly from the vehicle and
access the bulbs, do the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.2. Remove the two bolts from the headlamp assembly.
3. Remove the two pins on the top of the headlamp
assembly. To remove the pins, turn the outer pin
clockwise and pull it straight up. To remove
the inner pin, turn it counterclockwise and pull it
straight up.
4. Lift the inboard side of the headlamp to release the
inboard tab from the radiator support.
5. Lift the outboard side of the headlamp to release
the outboard tab from the radiator support.
6. Lower the headlamp to allow the vertical adjustor to
clear tie bar.
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7. Turn the headlamp forward and upward to remove
it from the grille.
8. Turn the bulb connector counterclockwise and pull it
out of the housing.
9. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver’s side.
10. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
11. On the passenger’s side, turn the bulb clockwise
one turn.
12. Install the new bulb into the socket then reinstall it
into the headlamp assembly.
13. Reverse the steps to reinstall the headlamp
assembly.
5-48

Front Turn Signal, Sidemarker and
Parking Lamps
To replace the front turn signal, sidemarker and/or
parking lamp bulb(s), do the following:
1. Use a small tool to unlatch the outboard clip on
the lamp.
2. Pull the lamp forward to completely unlatch the clip.
Move the lamp outboard to loosen the tabs.3. Remove the lamp from the grille.
4. Squeeze the tab on the side of the bulb socket
while turning it counterclockwise.
5. Remove the bulb socket from the back of the lamp
assembly.
6. Replace the bulb.
7. Turn the bulb socket clockwise to reinstall it in the
lamp assembly.
5-49

Center High-Mounted Stoplamp
(CHMSL)
The center high-mounted stoplamp (CHMSL) is located
above the rear doors at the center of the vehicle.
To replace a bulb, do the following:
1. Remove the two screws from the CHMSL assembly.
2. Remove the assembly.
3. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
4. Install a new bulb.
5. Reverse the steps to reinstall the assembly.If items are loaded on the roof of the vehicle, as in a
luggage carrier, care should be taken not to block
or damage the center high-mounted stoplamp unit.Taillamps, Turn Signal, Stoplamps
and Back-up Lamps
To replace the one of these bulbs, do the following:
1. Remove the two
inboard nuts on the
side assembly.
2. Pull the taillamp assembly rearward to clear the
studs.
3. Slide the assembly slightly upward to release the
lower clip.
4. Reinstall the clips to the side assembly.
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5. Remove the three nuts on the taillamp assembly.
6. Remove the taillamp assembly from the vehicle.
7. Remove the bulb socket by squeezing the tab on
the side of the socket while turning it
counterclockwise.
8. Turn the bulb counterclockwise to remove it.
9. Install a new bulb.
10. Reverse the steps to reinstall the taillamp assembly.Replacement Bulbs
Exterior Lamp Bulb Number
Back-up, Rear Parking,
Stoplamp, and Turn Signal Lamp3157
CHMSL 912
Front Parking and Turn
Signal Lamp3157KX
Front Sidemarker Lamp 194
Headlamps
Composite High-Beam 9005
Composite Low-Beam 9006GS
Sealed Beam Headlamp H6054
For replacement bulbs not listed here, contact your
dealer.
5-51

3. Turn the ratchet counterclockwise to lower the
spare tire to the ground. If the spare tire does
not lower to the ground, the secondary latch
is engaged causing the tire not to lower. See
Secondary Latch System on page 5-80.4. When the tire has been lowered, pull the tire toward
you so you can reach the tire retainer and pull it up
through the wheel opening.
If you have a vehicle which was completed from a cab
and chassis, refer to the information from the body
supplier/installer.
The spare tire is a full-size tire, like the other tires on
your vehicle.
5-74

Removing the Flat Tire and
Installing the Spare Tire
If your vehicle has plastic wheel nut caps, loosen them
by turning the wheel wrench counterclockwise. The
wheel nut caps are designed to remain with the center
cap. Remove the center cap.
If the wheel has a smooth center piece, place the chisel
end of the wheel wrench in the slot on the wheel and
gently pry it out.
1. With the DOWN side facing you, use the ratchet
and wheel wrench to loosen all the wheel nuts.
Do not remove them yet.2. Assemble the jack and tools for a front or rear at
as follows:
Front Flat:Assemble the jack (A) together with the
jack handle (B) and ratchet (C) as shown. Be
sure that the ratchet has the UP mark facing you.Front Position
5-75

{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to t the
jack lift head into the proper location before
raising the vehicle.4. Raise the vehicle by turning the ratchet clockwise.
Make sure the UP mark faces you. Raise the
vehicle far enough off the ground so there is enough
room for the spare tire to t.
5. Remove all the
wheel nuts.
6. Take at tire off of the mounting surface.
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9. Lower the vehicle by turning the jack handle
counterclockwise. Lower the jack completely.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-100for wheel nut
torque specication.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-100for the wheel nut
torque specication.10. Use the wheel wrench to tighten the nuts rmly.
Turn the wheel wrench clockwise and in a
crisscross sequence as shown.
11. Put the wheel cover or the center cap and plastic
wheel nut caps back on. Remove any wheel blocks.
Secondary Latch System
Your vehicle has an underbody-mounted tire hoist
assembly equipped with a secondary latch system. It is
designed to stop the spare tire from suddenly falling
off the vehicle if the cable holding the spare tire is
damaged. For the secondary latch to work, the tire must
be stowed with the valve stem pointing down.
SeeStoring a Flat or Spare Tire and Tools on page 5-84
for instructions on storing the spare tire correctly.
5-80

{CAUTION:
Before beginning this procedure read all the
instructions. Failure to read and follow the
instructions could damage the hoist assembly
and you and others could get hurt. Read and
follow the instructions listed below.
To release the spare tire from the secondary latch, do
the following:
{CAUTION:
Someone standing too close during the
procedure could be injured by the jack. If the
spare tire does not slide off the jack
completely, make sure no one is behind you or
on either side of you as you pull the jack out
from the spare.1. Check under the
vehicle to see if the
cable end is visible.
If the cable is not visible,
start this procedure at
Step 6.
2. Turn the wrench counterclockwise until
approximately 6 inches (15 cm) of cable is exposed.
5-81