service CHEVROLET EXPRESS PASSANGER 2007 1.G Owner's Guide

Before Leaving on a Long Trip
Make sure you are ready. Try to be well rested.
If you must start when you are not fresh — such
as after a day’s work — do not plan to make
too many miles that first part of the journey.
Wear comfortable clothing and shoes you can
easily drive in.
Is your vehicle ready for a long trip? If you keep
it serviced and maintained, it is ready to go.
If it needs service, have it done before starting
out. Of course, you will find experienced and
able service experts in GM dealerships all across
North America. They will be ready and willing
to help if you need it.Here are some things you can check before a trip:•Windshield Washer Fluid:Is the reservoir
full? Are all windows clean inside and outside?
•Wiper Blades:Are they in good shape?
•Fuel, Engine Oil, Other Fluids:Have you
checked all levels?
•Lamps:Are they all working? Are the
lenses clean?
•Tires:They are vitally important to a safe,
trouble-free trip. Is the tread good enough
for long-distance driving? Are the tires
all inflated to the recommended pressure?
•Weather Forecasts:What is the weather
outlook along your route? Should you
delay your trip a short time to avoid a major
storm system?
•Maps:Do you have up-to-date maps?
252

Highway Hypnosis
Is there actually such a condition as highway
hypnosis? Or is it just plain falling asleep at the
wheel? Call it highway hypnosis, lack of
awareness, or whatever.
There is something about an easy stretch of road
with the same scenery, along with the hum of
the tires on the road, the drone of the engine,
and the rush of the wind against the vehicle that
can make you sleepy. Do not let it happen to you!
If it does, your vehicle can leave the road in
less than a second, and you could crash and be
injured.
What can you do about highway hypnosis?
First, be aware that it can happen.Then here are some tips:•Make sure your vehicle is well ventilated, with
a comfortably cool interior.
•Keep your eyes moving. Scan the road ahead
and to the sides. Check your vehicle’s mirrors
and instruments frequently.
•If you get sleepy, pull off the road into a rest,
service, or parking area and take a nap, get
some exercise, or both. For safety, treat
drowsiness on the highway as an emergency.
253

Towing
Towing Your Vehicle
Consult your dealer or a professional towing
service if you need to have your disabled vehicle
towed. SeeRoadside Assistance Program on
page 430.
If you want to tow your vehicle behind another
vehicle for recreational purposes (such as behind
a motorhome), see “Recreational Vehicle
Towing” following.
Recreational Vehicle Towing
Recreational vehicle towing means towing your
vehicle behind another vehicle — such as behind
a motorhome. The two most common types of
recreational vehicle towing are known as “dinghy”
(towing your vehicle with all four wheels on the
ground) and “dolly” (towing your vehicle with
two wheels on the ground and two wheels up on a
device known as a “dolly”).
With the proper preparation and equipment, many
vehicles can be towed in these ways. See
“Dinghy Towing” and “Dolly Towing” following.
266

Maintenance When Trailer Towing
Your vehicle will need service more often when
you’re pulling a trailer. See the Maintenance
Schedule for more on this. Things that are
especially important in trailer operation are
automatic transmission fluid (don’t overfill), engine
oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this
manual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea
to review these sections before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package
includes a seven-wire harness assembly at the rear
of the vehicle and a four-wire harness assembly
under the left hand side of the instrument panel.
The seven-wire harness assembly is taped together
and located in a frame pocket at the driver side rear
left corner of the frame. The seven-wire harness
includes a 30-amp feed wire.Both harnesses come without connectors and
should be wired by a qualified electrical technician.
The technician can use the following color code
chart when connecting the wiring harness to your
trailer and trailer brake controller.
Seven-Wire Harness
•Light Green: Back-up lamps
•Brown: Parking lamps
•Yellow: Left stoplamp and turn signal
•Dark Green: Right stoplamp and turn signal
•Dark Blue: Use for electric trailer brakes
•Red/Black Stripe: Trailer accessory
•White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
•Black: Ground
•Red/White Stripe: Fused Battery
•Dark Blue: Trailer Brake Feed
•Light Blue: Fused Stoplamp/CHMSL
286

Service........................................................ 290
Accessories and Modifications................... 290
California Proposition 65 Warning.............. 291
Doing Your Own Service Work.................. 291
Adding Equipment to the Outside of
Your Vehicle.......................................... 292
Fuel............................................................. 292
Gasoline Octane........................................ 293
Gasoline Specifications.............................. 293
California Fuel........................................... 293
Additives................................................... 294
Fuel E85 (85% Ethanol)............................ 295
Fuels in Foreign Countries........................ 296
Filling the Tank......................................... 297
Filling a Portable Fuel Container............... 299
Checking Things Under the Hood.............. 300
Hood Release........................................... 300
Engine Compartment Overview.................. 302
Engine Oil (Gasoline Engine).................... 303
Engine Oil Life System
(Gasoline Engine).................................. 306
Engine Air Cleaner/Filter............................ 308
Automatic Transmission Fluid.................... 309
Engine Coolant.......................................... 312Radiator Pressure Cap.............................. 315
Engine Overheating................................... 315
Cooling System......................................... 317
Engine Fan Noise..................................... 323
Power Steering Fluid................................. 323
Windshield Washer Fluid........................... 324
Brakes...................................................... 325
Battery...................................................... 329
Jump Starting............................................ 330
All-Wheel Drive........................................... 336
Rear Axle.................................................... 337
Front Axle................................................... 338
Noise Control System................................. 338
Tampering with Noise Control System
Prohibited.............................................. 338
Bulb Replacement....................................... 340
Halogen Bulbs........................................... 340
Headlamps................................................ 340
Front Turn Signal, Sidemarker and
Parking Lamps....................................... 342
Center High-Mounted Stoplamp (CHMSL) ... 342
Taillamps................................................... 343
Replacement Bulbs................................... 344
Section 5 Service and Appearance Care
287

Windshield Wiper Blade Replacement....... 344
Tires............................................................ 346
Tire Sidewall Labeling............................... 347
Tire Terminology and Definitions............... 351
Inflation - Tire Pressure............................. 354
Dual Tire Operation................................... 355
Tire Inspection and Rotation...................... 356
When It Is Time for New Tires.................. 358
Buying New Tires...................................... 358
Different Size Tires and Wheels................ 360
Uniform Tire Quality Grading..................... 361
Wheel Alignment and Tire Balance............ 362
Wheel Replacement.................................. 362
Tire Chains............................................... 364
If a Tire Goes Flat.................................... 365
Changing a Flat Tire................................. 366
Removing the Spare Tire and Tools.......... 367
Removing the Flat Tire and Installing
the Spare Tire....................................... 370
Secondary Latch System........................... 377
Storing a Flat or Spare Tire and Tools...... 380
Spare Tire................................................. 382Appearance Care........................................ 382
Cleaning the Inside of Your Vehicle.......... 382
Fabric/Carpet............................................. 384
Instrument Panel, Vinyl, and Other
Plastic Surfaces..................................... 385
Care of Safety Belts.................................. 385
Weatherstrips............................................ 385
Washing Your Vehicle............................... 386
Cleaning Exterior Lamps/Lenses................ 386
Finish Care............................................... 386
Windshield and Wiper Blades.................... 387
Aluminum Wheels...................................... 388
Tires......................................................... 389
Sheet Metal Damage................................. 389
Finish Damage.......................................... 389
Underbody Maintenance............................ 390
Chemical Paint Spotting............................ 390
Vehicle Care/Appearance Materials............ 391
Vehicle Identication.................................. 392
Vehicle Identification Number (VIN)........... 392
Service Parts Identification Label............... 392
Section 5 Service and Appearance Care
288

Electrical System........................................ 393
Add-On Electrical Equipment..................... 393
Headlamp Wiring....................................... 393
Windshield Wiper Fuses............................ 393Fuses and Circuit Breakers....................... 393
Floor Console Fuse Block......................... 394
Engine Compartment Fuse Block............... 395
Capacities and Specications.................... 398
Section 5 Service and Appearance Care
289

Service
Your dealer knows your vehicle best and wants
you to be happy with it. We hope you will go
to your dealer for all your service needs. You will
get genuine GM parts and GM-trained and
supported service people.
We hope you will want to keep your GM vehicle all
GM. Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and
safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems
like anti-lock brakes, traction control and stability
control. Some of these accessories may even
cause malfunction or damage not covered
by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle.
Your GM dealer/retailer can accessorize your
vehicle using genuine GM Accessories. When you
go to your GM dealer/retailer and ask for GM
Accessories, you will know that GM-trained and
supported service technicians will perform the work
using genuine GM Accessories.
290

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust, many
parts and systems (including some inside the
vehicle), many fluids, and some component wear
by-products contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt
any vehicle maintenance task.
CAUTION: (Continued)
CAUTION: (Continued)

Be sure to use the proper nuts, bolts,
and other fasteners. English and
metric fasteners can be easily
confused. If you use the wrong
fasteners, parts can later break or
fall off. You could be hurt.
If you want to do some of your own service
work, you should use the proper service manual.
It tells you much more about how to service
your vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 440.
Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 96.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 419.
291

Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating
is less than 87, you might notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible.
If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). General Motors recommends against the
use of gasolines containing MMT. SeeAdditives
on page 294for additional information.
California Fuel
If your vehicle is certified to meet California
Emissions Standards, it is designed to operate
on fuels that meet California specifications.
See the underhood emission control label.
If this fuel is not available in states adopting
California emissions standards, your vehicle will
operate satisfactorily on fuels meeting federal
specifications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may
fail a smog-check test. SeeMalfunction Indicator
Lamp on page 178. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the
type of fuel used, repairs may not be covered
by your warranty.
293