maintenance CHEVROLET EXPRESS PASSANGER 2007 1.G Owners Manual

Maintenance Schedule
.............................. 401
Maintenance Schedule
.......................... 402
Customer Assistance Information
............. 423
Customer Assistance and
Information
........................................ 424Reporting Safety Defects
...................... 438
Vehicle Data Recording
and Privacy
....................................... 441
Index
.......................................................... 445
2

Servicing Your Airbag-Equipped
Vehicle
Airbags affect how your vehicle should be
serviced. There are parts of the airbag system
in several places around your vehicle. You do
not want the system to inflate while someone is
working on your vehicle. Your dealer/retailer
and the service manual have information about
servicing your vehicle and the airbag system.
To purchase a service manual, seeService
Publications Ordering Information on page 440.
{CAUTION:
For up to 10 seconds, after the ignition is
turned off and the battery is disconnected,
an airbag can still inate during improper
service. You can be injured if you are
close to an airbag when it inates. Avoid
yellow connectors. They are probably part
of the airbag system. Be sure to follow
proper service procedures, and make sure
the person performing work for you is
qualied to do so.
The airbag system does not need regular
maintenance.
96

Restraint System Check
Checking the Restraint Systems
Now and then, make sure the safety belt reminder
light and all your belts, buckles, latch plates,
retractors and anchorages are working properly.
Look for any other loose or damaged safety belt
system parts. If you see anything that might keep
a safety belt system from doing its job, have it
repaired. SeeCare of Safety Belts on page 385
for more information.
Torn or frayed safety belts may not protect you in
a crash. They can rip apart under impact forces.
If a belt is torn or frayed, get a new one right away.
Also look for any opened or broken airbag covers,
and have them repaired or replaced. The airbag
system does not need regular maintenance.
Notice:If you damage the covering for the
driver’s or the right front passenger’s airbag,
the airbag may not work properly. You may
have to replace the airbag module in the
steering wheel or both the airbag module
and the instrument panel for the right front
passenger’s airbag. Do not open or break
the airbag coverings.
Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems
in your vehicle. A damaged restraint
system may not properly protect the
person using it, resulting in serious
injury or even death in a crash. To help
make sure your restraint systems are
working properly after a crash, have
them inspected and any necessary
replacements made as soon as possible.
If you have had a crash, do you need new
safety belts or LATCH system parts?
After a very minor collision, nothing may be
necessary. But if the belts were stretched,
as they would be if worn during a more severe
crash, then you need new parts.
98

Notice:If you keep driving your vehicle with
this light on, after awhile, the emission controls
might not work as well, your vehicle’s fuel
economy might not be as good, and the engine
might not run as smoothly. This could lead
to costly repairs that might not be covered by
your warranty.
Notice:Modications made to the engine,
transmission, exhaust, intake, or fuel system
of your vehicle or the replacement of the
original tires with other than those of the same
Tire Performance Criteria (TPC) can affect
your vehicle’s emission controls and can cause
this light to come on. Modications to these
systems could lead to costly repairs not
covered by your warranty. This could also
result in a failure to pass a required Emission
Inspection/Maintenance test. SeeAccessories
and Modifications on page 290.This light should come on, as a check to show
you it is working, when the ignition is on and the
engine is not running. If the light does not
come on, have it repaired. This light will also
come on during a malfunction in one of two ways:
•Light Flashing— A misfire condition has
been detected. A misfire increases vehicle
emissions and may damage the emission
control system on your vehicle. Diagnosis and
service may be required.
•Light On Steady— An emission control
system malfunction has been detected on your
vehicle. Diagnosis and service may be
required.
179

Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel.
SeeGasoline Octane on page 293. Poor fuel
quality will cause your engine not to run as
efficiently as designed. You may notice this as
stalling after start-up, stalling when you put
the vehicle into gear, misfiring, hesitation on
acceleration, or stumbling on acceleration.
(These conditions may go away once the engine
is warmed up.) This will be detected by the
system and cause the light to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at
least one full tank of the proper fuel to turn the
light off.
If none of the above steps have made the light
turn off, your dealer can check the vehicle.
Your dealer has the proper test equipment and
diagnostic tools to fix any mechanical or electrical
problems that may have developed.Emissions Inspection and
Maintenance Programs
Some state/provincial and local governments have
or may begin programs to inspect the emission
control equipment on your vehicle. Failure to pass
this inspection could prevent you from getting a
vehicle registration.
Here are some things you need to know to help
your vehicle pass an inspection:
Your vehicle will not pass this inspection if the
Check Engine light is on or not working properly.
Your vehicle will not pass this inspection if the
OBD (on-board diagnostic) system determines that
critical emission control systems have not been
completely diagnosed by the system. The vehicle
would be considered not ready for inspection. This
can happen if you have recently replaced your
battery or if your battery has run down. The
diagnostic system is designed to evaluate critical
emission control systems during normal driving.
This may take several days of routine driving. If you
have done this and your vehicle still does not pass
the inspection for lack of OBD system readiness,
your dealer can prepare the vehicle for inspection.
181

Oil Pressure Gage
The oil pressure gage shows the engine oil
pressure in psi (pounds per square inch) when the
engine is running. Canadian vehicles indicate
pressure in kPa (kilopascals).
Oil pressure may vary with engine speed, outside
temperature and oil viscosity, but readings
above the low pressure zone indicate the normal
operating range.A reading in the low pressure zone may be
caused by a dangerously low oil level or other
problem causing low oil pressure. Check your oil
as soon as possible.
{CAUTION:
Do not keep driving if the oil pressure is
low. If you do, your engine can become so
hot that it catches re. You or others could
be burned. Check your oil as soon as
possible and have your vehicle serviced.
Notice:Lack of proper engine oil maintenance
may damage the engine. The repairs would
not be covered by your warranty. Always follow
the maintenance schedule in this manual for
changing engine oil.
United StatesCanada
182

Change Engine Oil Light
This light is displayed
when your vehicle
needs to be serviced.
If your vehicle has a V8 engine and this light is
flashing, it indicates that the oil level is low.
When this light is on steady, your vehicle needs to
be serviced. SeeScheduled Maintenance
(Gasoline Engine) on page 405for more
information.
Once the engine oil has been changed, the
change engine oil light must be reset. Until it is
reset, the light will stay on for a while each time the
engine is started. For more information on
resetting the system, see “How to Reset the
Engine Oil Life System” underEngine Oil
Life System (Gasoline Engine) on page 306.
Security Light
The light will stay on until the engine starts. If the
light flashes, the Passlock®System has entered
a tamper mode. If the vehicle fails to start,
seePasslock
®on page 118.
If the light comes on continuously while driving
and stays on, there may be a problem with
the Passlock
®System. Your vehicle will not be
protected by Passlock®, and you should see your
GM dealer.
United StatesCanada
183

Maintenance When Trailer Towing
Your vehicle will need service more often when
you’re pulling a trailer. See the Maintenance
Schedule for more on this. Things that are
especially important in trailer operation are
automatic transmission fluid (don’t overfill), engine
oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this
manual, and the Index will help you find them
quickly. If you’re trailering, it’s a good idea
to review these sections before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
The optional heavy-duty trailer wiring package
includes a seven-wire harness assembly at the rear
of the vehicle and a four-wire harness assembly
under the left hand side of the instrument panel.
The seven-wire harness assembly is taped together
and located in a frame pocket at the driver side rear
left corner of the frame. The seven-wire harness
includes a 30-amp feed wire.Both harnesses come without connectors and
should be wired by a qualified electrical technician.
The technician can use the following color code
chart when connecting the wiring harness to your
trailer and trailer brake controller.
Seven-Wire Harness
•Light Green: Back-up lamps
•Brown: Parking lamps
•Yellow: Left stoplamp and turn signal
•Dark Green: Right stoplamp and turn signal
•Dark Blue: Use for electric trailer brakes
•Red/Black Stripe: Trailer accessory
•White (heavy gage): Ground wire
Four-Wire Harness (Trailer Brake Controller)
•Black: Ground
•Red/White Stripe: Fused Battery
•Dark Blue: Trailer Brake Feed
•Light Blue: Fused Stoplamp/CHMSL
286

Windshield Wiper Blade Replacement....... 344
Tires............................................................ 346
Tire Sidewall Labeling............................... 347
Tire Terminology and Definitions............... 351
Inflation - Tire Pressure............................. 354
Dual Tire Operation................................... 355
Tire Inspection and Rotation...................... 356
When It Is Time for New Tires.................. 358
Buying New Tires...................................... 358
Different Size Tires and Wheels................ 360
Uniform Tire Quality Grading..................... 361
Wheel Alignment and Tire Balance............ 362
Wheel Replacement.................................. 362
Tire Chains............................................... 364
If a Tire Goes Flat.................................... 365
Changing a Flat Tire................................. 366
Removing the Spare Tire and Tools.......... 367
Removing the Flat Tire and Installing
the Spare Tire....................................... 370
Secondary Latch System........................... 377
Storing a Flat or Spare Tire and Tools...... 380
Spare Tire................................................. 382Appearance Care........................................ 382
Cleaning the Inside of Your Vehicle.......... 382
Fabric/Carpet............................................. 384
Instrument Panel, Vinyl, and Other
Plastic Surfaces..................................... 385
Care of Safety Belts.................................. 385
Weatherstrips............................................ 385
Washing Your Vehicle............................... 386
Cleaning Exterior Lamps/Lenses................ 386
Finish Care............................................... 386
Windshield and Wiper Blades.................... 387
Aluminum Wheels...................................... 388
Tires......................................................... 389
Sheet Metal Damage................................. 389
Finish Damage.......................................... 389
Underbody Maintenance............................ 390
Chemical Paint Spotting............................ 390
Vehicle Care/Appearance Materials............ 391
Vehicle Identication.................................. 392
Vehicle Identification Number (VIN)........... 392
Service Parts Identification Label............... 392
Section 5 Service and Appearance Care
288

California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust, many
parts and systems (including some inside the
vehicle), many fluids, and some component wear
by-products contain and/or emit these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt
any vehicle maintenance task.
CAUTION: (Continued)
CAUTION: (Continued)

Be sure to use the proper nuts, bolts,
and other fasteners. English and
metric fasteners can be easily
confused. If you use the wrong
fasteners, parts can later break or
fall off. You could be hurt.
If you want to do some of your own service
work, you should use the proper service manual.
It tells you much more about how to service
your vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 440.
Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 96.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 419.
291